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malcolmt Flying Brick Rider
Joined: 23 Apr 2007 Posts: 369 Location: Parys, S.Africa
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Posted: Thu Oct 29, 2009 9:41 am Post subject: clutch centering tool |
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Does anyone have the dimentions to make a tool to fit my K1100RS.
The last time I worked on the clutch I used the push rod with tape wound on it.
We now have a machine shop at work and can get one made for free.
Regards
Malcolm
Joburg,
Souf Efrika _________________ ******************************
A Bike on the road is worth two
in the shed
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Thu Oct 29, 2009 11:59 am Post subject: |
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 _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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malcolmt Flying Brick Rider
Joined: 23 Apr 2007 Posts: 369 Location: Parys, S.Africa
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Posted: Thu Oct 29, 2009 1:53 pm Post subject: |
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Hi Duck,
Thanks a zillion, our machinist will have it knocked out well before the parts arrive.
Interestingly, its way cheaper to buy the parts in the UK and pay a courier to ship to Africa than go to the local dealer
I'll post some pic's of why the 6000km clutch needed fixing.
Basicly I boo boo'ed, there are some good lessons here.  _________________ ******************************
A Bike on the road is worth two
in the shed
****************************** |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Thu Oct 29, 2009 2:12 pm Post subject: |
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Any chance you could make one for me too? _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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jaaars
Joined: 28 Jun 2005 Posts: 19 Location: Ashland Oregon
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Posted: Thu Nov 12, 2009 11:21 pm Post subject: |
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The tool I use is a VW air cooled clutch alignment tool from any good Import auto parts store. About 5.00 _________________ Boot and Saddles |
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malcolmt Flying Brick Rider
Joined: 23 Apr 2007 Posts: 369 Location: Parys, S.Africa
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Posted: Thu Nov 19, 2009 1:33 pm Post subject: |
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I never made the tool.
lineing it up by eye and checking with masking tape wrapped round the push rod worked a treat.
The machine sop lads made a neat little tool to center and drift the pushrod oil seal cunningly hidden in the tranny shaft.
I'll post some pic's soon
Malcolm(t) _________________ ******************************
A Bike on the road is worth two
in the shed
****************************** |
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6899 Mad Brick Rider
Joined: 11 Oct 2006 Posts: 103 Location: Indianapolis, IN
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Posted: Sat Feb 20, 2010 12:55 pm Post subject: |
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K Fans,
I prefer to use the correct tools so I ordered from San Jose BMW the clutch centering tool:
K-OH Clutch Alignment Tool« Go BackClutch alignment tool for 1983-97 K bikes AND R1100 models 5 speed only
Part Details
Price: $39.99
SKU: PART-21-680
Category: Misc.
Brand: Tools
Notes: N/A
http://www.sjbmw.com/parts.asp?s=store#http://www.sjbmw.com/parts.asps=store&bid=&mid=31&src=&p=1&pid=394
With Shipping at $15 came to $55. Worth the cost to do the job 1st time.
Martin _________________ 1996 K1100LT, 73K (bought at 61K on 2006)
1977 R100/7, bought new, rode 97K in 29 yrs before parting out
1970 R50/5, bought used, rode 40K & sold
BMWMOA #6899 since 1976
Indy BMW Club since 1975 |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Sat Feb 20, 2010 2:23 pm Post subject: |
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| malcolmt wrote: | | The machine sop lads made a neat little tool to center and drift the pushrod oil seal cunningly hidden in the tranny shaft. |
I just use a socket of the same diameter. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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old guy old bike Flying Brick Rider
Joined: 18 Jul 2007 Posts: 373 Location: Lisbon, OH
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Posted: Sat Feb 20, 2010 10:32 pm Post subject: |
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Martin,
I always figured the right tool was whatever you had or could modify was the right tool. I just used the clutch rod and a socket with about 2 wraps of masking tape. Worked like a dream and I still had $55 that I used to buy a new valve cover gasket with.
Don't get me wrong. I like to get new tools.
Jeff _________________ 1993 K1100LT
2003 K1200GT Gone but not forgotten
2014 Victory Crossraods |
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6899 Mad Brick Rider
Joined: 11 Oct 2006 Posts: 103 Location: Indianapolis, IN
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Posted: Sun Feb 21, 2010 12:37 pm Post subject: |
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Jeff,
Good for you. I have also improvised myself but figured since I tore the K apart I'm already $700 ahead....looking at a few upgrades to the K.
Martin _________________ 1996 K1100LT, 73K (bought at 61K on 2006)
1977 R100/7, bought new, rode 97K in 29 yrs before parting out
1970 R50/5, bought used, rode 40K & sold
BMWMOA #6899 since 1976
Indy BMW Club since 1975 |
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