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Without Warning, Driveshaft.......
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RobWheatley
Flying Brick Rider


Joined: 06 Jun 2008
Posts: 261
Location: Chatham, Kent. UK

PostPosted: Thu May 06, 2010 6:10 pm    Post subject: Without Warning, Driveshaft....... Reply with quote

Hi All.
On the way home from work today I pulled away frm traffic lights (a bit rapid to beat a car) got 50 yards from the line and BANG CLATTER SKID...... rear wheel locked up solid, managed to roll her back a foot then she would move forwards a bit, after much to-ing and fro-ing got to the side of the road and waited for recovery, 5 hours later when I finally got home I stripped the FD off and found this.....


Note how BLUE the bearing is.





Remains of the bearings and shavings from the FD housing......

This driveshaft was only fitted 6000 miles ago and although it was used it was from a 60,000 mile bike, it was smooth as silk when it went in, no roughness etc and it failed with out ANY warning at all, no noise, clunks nothing.
Luckily for me I had not reached the motorway or it would have been the end I fear.

Rob[/img]
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1999 K1100LTIC Smooth and Quiet Smile Cruise, BFD & HID
1996 K1100RS. dead but not forgotten.
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Saltcreek
Flying Brick Rider


Joined: 22 Oct 2008
Posts: 957
Location: New Hampshire

PostPosted: Thu May 06, 2010 7:03 pm    Post subject: Reply with quote

Glad you survived this ok Rob.
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Jim

1994 K1100LT Mystic Red, bfd, 37000 miles, sold Sad
2009 Wilderness Systems Zephyr 155 ST
2002 Litespeed titanium
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Stoked Steve
Flying Brick Rider


Joined: 01 Sep 2004
Posts: 1402
Location: Virginia Beach, VA

PostPosted: Thu May 06, 2010 7:28 pm    Post subject: Reply with quote

Damn, that's scary that it locked up on you, thank goodness you were able to keep it under control!

I'm curious why it was replaced in the first place, what happened to the original?

Something is going on here to have these driveshafts destructing. I wonder, as some other poster mentioned, about the pivot bearings going bad as a possible cause?
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Virginia Beach, VA
93 K1100RS Mystic Red SOLD
12 Suzuki DL650A VStrom
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Thu May 06, 2010 7:44 pm    Post subject: Reply with quote

Yikes! Good thing you able to keep it vertical.
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93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
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RobWheatley
Flying Brick Rider


Joined: 06 Jun 2008
Posts: 261
Location: Chatham, Kent. UK

PostPosted: Thu May 06, 2010 7:57 pm    Post subject: Reply with quote

The original driveshaft had done 104,000 miles and the joints had "rough spots" that I found when I rebuilt the engine output shaft last August, so I used the one off the donor engine/trans assembly.
Pivot bearings are fine, no wear and turn smoothly, the driveshaft was "phased" too (although I still have the original one and looking at it tonight it cannot be phased at all, the joints will not line up no matter how I try)
Looking at the bearings on the UJ that failed they are totally dry and clean apart from where they went for a swim in a bit of oil that ended up in the swinging arm, they also show signs of overheating. I have yet to pull the rest of the shaft so don't know how the UJ is gearbox end.
I do tend to ride hard and fast but would not think I could break the UJ (no wheelies here)

EDIT
ment to say there is no way of greasing the bearings that were dry, I guess the grease/lube could have been "cooked" off if it was overheating for a while.
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1999 K1100LTIC Smooth and Quiet Smile Cruise, BFD & HID
1996 K1100RS. dead but not forgotten.
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drikko
Flying Brick Rider


Joined: 20 Nov 2009
Posts: 1966
Location: Brisbane, OZ

PostPosted: Thu May 06, 2010 8:00 pm    Post subject: Reply with quote

This really scares me! Are these UJs normally a maintenance thing ie should they be lubed? I'll look up the Clymer tonight after work.
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RobWheatley
Flying Brick Rider


Joined: 06 Jun 2008
Posts: 261
Location: Chatham, Kent. UK

PostPosted: Thu May 06, 2010 8:02 pm    Post subject: Reply with quote

drikko wrote:
This really scares me! Are these UJs normally a maintenance thing ie should they be lubed? I'll look up the Clymer tonight after work.


No way of lubing them, factory sealed, how dry they were is getting to me at the moment......
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1996 K1100RS. dead but not forgotten.
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SugarHillCTD
Site Admin


Joined: 10 Oct 2007
Posts: 4238
Location: Now in Eastern Pennsylvania

PostPosted: Thu May 06, 2010 8:45 pm    Post subject: Reply with quote

Rob,

Good work keeping it up on 2 wheels.

Have to admit that is one of the reasons I have changed over to a UJM clone of the K-RS. Might be missing a soul BUT they just go on and on and on.....
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'92 K100RS4V Pearl White SOLD
'04 K1200GT
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Fri May 07, 2010 10:30 am    Post subject: Reply with quote

So, what's the track record on these? Is there a particular year perhaps that has issues?
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93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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Shoganai
Biscuit Fluffer


Joined: 27 Apr 2005
Posts: 2234
Location: Culpeper,VA

PostPosted: Fri May 07, 2010 11:42 am    Post subject: Reply with quote

BTDT Glad you are alright.

My 1993 did the same thing, I don't recall now how many miles it had on it at the time.

It looked just like that too.
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1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


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RobWheatley
Flying Brick Rider


Joined: 06 Jun 2008
Posts: 261
Location: Chatham, Kent. UK

PostPosted: Fri May 07, 2010 12:29 pm    Post subject: Reply with quote

It was scary when it went, the noise was so loud I thought the whole back end had come off Shocked

Got a replacement ordered, got to drive a 440 mile round trip to get it though but need her back on the road for monday. I did think about putting the original one back in until they could deliver but decided against it, no way I want that to happen again.

Rob
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1996 K1100RS. dead but not forgotten.
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CrashBar



Joined: 17 Feb 2008
Posts: 17
Location: Sommerville MA

PostPosted: Fri May 07, 2010 9:17 pm    Post subject: Reply with quote

This is exactly what happened to me (93 K11, 99K miles) last summer. Blew on an on-ramp in NY state, en route from Boston to California. I replaced it (and re-did everything up to the main seal) and have bought a spare to throw in my saddlebag for future big trips. As long as I have a 12mm allen wrench and 27mm socket in addition to the usual tools it is a straitforward motel parking lot repair. I've also got a spare FD with a friend boxed and ready to ship if needed.
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1973 Honda CB350F
1978 Honda CB550K
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Scott_Anderson
Site Admin


Joined: 05 Sep 2006
Posts: 3122
Location: Central Iowa, USA

PostPosted: Fri May 07, 2010 9:34 pm    Post subject: Reply with quote

Sounds like to me that the commonality so far is the 1993 production year?

When did BMW start production on the two-joint paralever drive line?
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Ride safe.



1995 K1100LT 0302044
2017 FLHTK Ultra Limited
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"One who does not ask questions is ashamed to learn" Danish proverb
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Fri May 07, 2010 10:08 pm    Post subject: Reply with quote

1988 is when they were building the very first paralever Ks. Not sure on Rs.
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93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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SugarHillCTD
Site Admin


Joined: 10 Oct 2007
Posts: 4238
Location: Now in Eastern Pennsylvania

PostPosted: Sat May 08, 2010 6:14 am    Post subject: Reply with quote

Scott_Anderson wrote:
Sounds like to me that the commonality so far is the 1993 production year?
Shocked Shocked
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John & Cathy

'92 K100RS4V Pearl White SOLD
'04 K1200GT
IBA Several-SS1k, BBG, 50CC NYC to S.F.
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joeangi
Flying Brick Rider


Joined: 03 Apr 2006
Posts: 291
Location: Westchester, New York

PostPosted: Sat May 08, 2010 1:12 pm    Post subject: Reply with quote

Having one boxed and ready to be shipped at a friends house, now that is what I called being prepared.....WOW.

Joe
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1986 K100RS
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RobWheatley
Flying Brick Rider


Joined: 06 Jun 2008
Posts: 261
Location: Chatham, Kent. UK

PostPosted: Sat May 08, 2010 1:27 pm    Post subject: Reply with quote

Well the new shaft is in and working but when I took the back (front?) half of the shaft out of the swinging arm I found the rubber had started to break up, don't know if that was as a result of the joint failure or if it was maybe the cause but there are big lumps of it hanging out, will sort out a picture of it tomorrow.

I also have a spare FD tucked away, now going to buy another driveshaft too, that can live in the topbox I think.

Scott, Mine is a 1999 and the shaft that failed came of a 1997 so not the year I don't think, maybe just the load they have to take, there is not a lot of metal around the bearings and it wouldn't take alot to crack it and after all there is 100bhp going through it.....

Rob
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1996 K1100RS. dead but not forgotten.
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markmack
Big Brick Rider


Joined: 29 Sep 2005
Posts: 70
Location: Valencia, CA

PostPosted: Sat May 08, 2010 5:08 pm    Post subject: Reply with quote

WOW!! Sure am glad you are OK!
Well sorry to welcome you to the club Crying or Very sad
http://k11og.org/forum/viewtopic.php?t=7787&highlight=

1993 w/ 70K miles.
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markmack
R100RT 1979..First road bike, spoiled me on BMW's and a touring fairing, moved had to sell.
K75C ..Spoiled me on the K motor, smooth, sold.
K1100LT 1993..Best tour bike for me.
K1200LT 2003..Happy wife..Happy life.
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beemeerr11
Flying Brick Rider


Joined: 05 Mar 2006
Posts: 168

PostPosted: Sun May 09, 2010 9:10 am    Post subject: Reply with quote

RobWheatley wrote:
It was scary when it went, the noise was so loud I thought the whole back end had come off Shocked

Got a replacement ordered, got to drive a 440 mile round trip to get it though but need her back on the road for monday. I did think about putting the original one back in until they could deliver but decided against it, no way I want that to happen again.

Rob


Agree With Rob,
It was scarey with mine also, I've done both the front and rear one, rear one locked up after a red line from first to second to beat a B Double (semi trailer) into the merging lane, the front one gave notice with knocking and loud cracking noise, but still got to my destination.
A good friend use to be a BMW mechanic for the police here in AUS (when they ran K sieries bikes) I'll ask and find out what his stats were.
he did the repairs on mine. I have the paper work with the Kilometers noted on it , will need to have a look, recall the front was about 80,000Ks and the rear about 140,000 but will confirm that.

Lou 95LT
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robleyd
Flying Brick Rider


Joined: 23 Jul 2009
Posts: 398
Location: Murbko, Australia

PostPosted: Sun May 09, 2010 9:43 am    Post subject: Reply with quote

Man those B-doubles are fast though if you have to redline a brick to get in front of them Very Happy Must be a different breed from the ones in South Oz !!
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