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When torque wrenches fail...
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Naked Hoof
Flying Brick Rider


Joined: 02 Mar 2010
Posts: 150
Location: Northern NJ

PostPosted: Fri May 28, 2010 6:10 pm    Post subject: When torque wrenches fail... Reply with quote

Bolts can shear off... Mad

Damn torque wrench never 'popped'.

Lower triple tree...both of them snapped at the same time, ABS sensor side...got one out with a pair of vice grips. Not enough of the other protruding to do the same...

And on Friday of the start of Memorial day weekend just isn't a good time for this to happen. Luckily, my agent at the stealership went up to the shop, and retrieved two hardened M8x1.25 bolts for me, and didn't even charge me.

Whoo hoo!

So now I'm off to Autozone for a drill and tap set to remove that one...and a new torque wrench.
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BobZ(IL)
Rider in the Sky


Joined: 20 May 2007
Posts: 651
Location: Bourbonnais, IL

PostPosted: Sat May 29, 2010 8:22 am    Post subject: Reply with quote

I usually start torque settings at about half and work my way up.
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robleyd
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Joined: 23 Jul 2009
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Location: Murbko, Australia

PostPosted: Sat May 29, 2010 9:13 am    Post subject: Reply with quote

I have, on one or two occasions, forgotten to reset the audio visual pin in my tension wrench - embarrassing, it is Embarassed
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
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Location: Bumf***, WA

PostPosted: Sat May 29, 2010 9:32 am    Post subject: Reply with quote

I've been wrenching my own vehicles since age 18 and have very little use for torque wrenches. Gut feel works best IMO. On a K, the only place they're really needed is the clutch nut and pivot bearings. Just my .02.
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hockeyshifter
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Joined: 01 Jan 2006
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Location: harpers ferry WVa.

PostPosted: Sat May 29, 2010 6:39 pm    Post subject: Reply with quote

U SNAPPED 2 BOLT ON THE SAME SETTING OMFG.....

just busting ur balls...

Here is the rule of the thumb ... start at the lowest setting and work up.. most of the cheap china click torque wrenches are not caliabrated at all .. the best ones to buy are the BEAM style.. you can see how much is being applied. my dad worked on and flew the OH 58 ( MASH style) Bell helio's during the Korean war. He also taught the new WRENCHES proper procedures when working on the aircraft.

Also SIZE dose matter do not use a 1/2 inch when all you need is 3/8.. you will over stress the threads before you ever get the wrench to pop..


MR. Duck NO disrespect here but Gut Check style wrenching is really inappropate here. How about you ask the "WRENCH" that installed that aircraft engine on the Aircraft you just boarded ... YO.. did you GUT check that engines' mount bolts and the main hub lock nut for the landing gear tire assembly.
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Flying Duck
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Joined: 27 Jan 2005
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PostPosted: Sat May 29, 2010 8:05 pm    Post subject: Reply with quote

I've never had any issues and I've been wrenching that way for 150,000 miles or so on bikes and Dog knows how many automotive miles.

On the K75 I'm building from scratch I will use a torque wrench three times:

Frame bolts.
Clutch nut.
Swing arm pivot.

I am VERY confident that the bike will not drop out of the sky.

Once I've got a few miles on it I'll check the valves. Since the cover bolts are easily stripped I'll use a torque wrench on those too.
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86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
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Naked Hoof
Flying Brick Rider


Joined: 02 Mar 2010
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Location: Northern NJ

PostPosted: Sat May 29, 2010 8:56 pm    Post subject: Reply with quote

hockeyshifter wrote:
U SNAPPED 2 BOLT ON THE SAME SETTING OMFG.....


They both snapped at the same time...so no, I didn't snap them separately. I just don't know my own strength.


Quote:
MR. Duck NO disrespect here but Gut Check style wrenching is really inappropate here. How about you ask the "WRENCH" that installed that aircraft engine on the Aircraft you just boarded ... YO.. did you GUT check that engines' mount bolts and the main hub lock nut for the landing gear tire assembly.


I have to agree.

At any rate, it's bad to publicly promote that type of thinking. Precision is a valuable skill. Lack of precision and faith in one's own inherent weaknesses (ego being one of those) to override good sense, is not.
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traded for Suzuki GS1150e (stolen)
81 Honda CB900F
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93 K1100RS Mystic Red

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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
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Location: Bumf***, WA

PostPosted: Sat May 29, 2010 9:57 pm    Post subject: Reply with quote

I wasn't necessarily promoting it. If you guys want to torque every bolt on your bikes that's cool with me.

By the way, my undergrad degree is in Civil Engineering so I understand materials science, metals, friction, stress, strain, shear, Mohr's circle, blah, blah, blah.... Precisely torquing every bolt isn't really necessary IMO.

Torque wrench, schmork wrench. Laughing

Just my .02.
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93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
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mnb
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Joined: 20 Jun 2007
Posts: 660
Location: San Jose, CA

PostPosted: Sat May 29, 2010 10:51 pm    Post subject: Reply with quote

Anyone know the torque setting for the left side fairing mounting screws? Mr. Green
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Shoganai
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Joined: 27 Apr 2005
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PostPosted: Sat May 29, 2010 11:46 pm    Post subject: Reply with quote

mnb wrote:
Anyone know the torque setting for the left side fairing mounting screws? Mr. Green


Laughing Laughing
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Jim
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PostPosted: Sat May 29, 2010 11:48 pm    Post subject: Reply with quote

mnb wrote:
Anyone know the torque setting for the left side fairing mounting screws? Mr. Green


Yeah - I do. But if I told you, I'd have to kill you...
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drikko
Flying Brick Rider


Joined: 20 Nov 2009
Posts: 1966
Location: Brisbane, OZ

PostPosted: Sun May 30, 2010 2:00 am    Post subject: Reply with quote

15 FDs. FD is a Foot Duck, ie 1 FD is the weight of one duck at 1 foot.

If the duck is flying at the time (FFD) you need to double it, ie 1 FFD = 0.5 FDs.

Don't get this confused with the other measurement an FF which is a state of not caring, commonly used in statements like "I couldn't give a FF".For reference, 1 FF is a variable, could be anywhere between 0.1 FDs and 1000 FDs depending on how many beers you have had. Using FFs for fairing screws if fine, just don't use it for clutch nuts or your own nuts for that matter.
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
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PostPosted: Sun May 30, 2010 2:01 am    Post subject: Reply with quote

African or European duck?

Laden or unladen?
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93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
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14 WR250R
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Shoganai
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Joined: 27 Apr 2005
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PostPosted: Sun May 30, 2010 2:04 am    Post subject: Reply with quote

drikko wrote:
15 FDs. FD is a Foot Duck, ie 1 FD is the weight of one duck at 1 foot.

If the duck is flying at the time (FFD) you need to double it, ie 1 FFD = 0.5 FDs.

Don't get this confused with the other measurement an FF which is a state of not caring, commonly used in statements like "I couldn't give a FF".For reference, 1 FF is a variable, could be anywhere between 0.1 FDs and 1000 FDs depending on how many beers you have had. Using FFs for fairing screws if fine, just don't use it for clutch nuts or your own nuts for that matter.


You are one of the most funny persons I have the pleasure to read on ANY forum!

LMAO!!! Laughing
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1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


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drikko
Flying Brick Rider


Joined: 20 Nov 2009
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Location: Brisbane, OZ

PostPosted: Sun May 30, 2010 3:16 am    Post subject: Reply with quote

Ah Shogs, you are too kind, alas the tyranny of distance will forever keep us apart, oh I nearly forgot, my uncurable misogeny won't help either...... Very Happy

FD, doesn't really matter for K11's but I have it on good authority that NASA only use Austrian Wood ducks fed on a diet of Venzualen Beaver cheese between the hours of midnight and 4AM. The British can't do this as they are always fresh out of Venezualan Baever cheese, apparently the cat ate it.

Seriously though, I agree, mechanics of planes had better be using a whiz bang you beaut digital totally accurate TW of some sort or I won't get on the plane. Not sure that applies to home mechanics on road vehicles though. I subscribe to FDs theory, except for mission critical areas, and on top of what is mentioned above, I'd add anything that has bearings, ie big ends, head bolts, cam shaft etc etc.

But for general exterior stuff like fairing mounts, nah, do it till it feels right. But maybe that's a learned skill. 20+ years of fiddling with VWs have taught me when to not overload a bolt especially in the engine. They are very unforgiving!
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Laverda RGS 1000 '84
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DISCLAIMER:- Anything I say may have been when I was drunk so please don't take it personally.

'Bigamy is having one wife/husband too many. Monogamy is the same.'
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robleyd
Flying Brick Rider


Joined: 23 Jul 2009
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PostPosted: Sun May 30, 2010 3:30 am    Post subject: Reply with quote

Quote:
fiddling with VWs


Ah, so you'll have the special tool for removing the rear brake drum nuts - commonly known as a six foot length of suitable diameter steam pipe and a BF shifter Twisted Evil
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drikko
Flying Brick Rider


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PostPosted: Sun May 30, 2010 3:41 am    Post subject: Reply with quote

Yep, especially useful when you forget to take the split pin out......DAMHIK Shocked Shocked
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Laverda RGS 1000 '84
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DISCLAIMER:- Anything I say may have been when I was drunk so please don't take it personally.

'Bigamy is having one wife/husband too many. Monogamy is the same.'
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jpberens1994K1100RS
Flying Brick Rider


Joined: 06 Apr 2008
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PostPosted: Sun May 30, 2010 10:41 am    Post subject: Torque failure Reply with quote

This was some funny chit! Laughing

Good on every one for sharing.

If your using a torque wrench, make certain it's calibrated correctly. Otherwise your just as well not using it.

I was a tool & die-setter for some 8 years, been wrenching stuff for longer than that. I have an 81 R100RS with 133,000 miles on it, yes most all of the miles are by me. I have a feel for what's tight enough. Not everyone does. That's OK, we are all differant.
There are some fasteners that just must be torqued properly, there are many more where if you have the " feel " it's not really a requisite to get the job done.
Use your best judgement, it's your ride, you should know your skill level both riding and wrenching.

I like my duck grilled, over charcoal please. But not the Drake. Wink
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Phil Marvin
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Joined: 03 Apr 2003
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PostPosted: Mon May 31, 2010 3:56 pm    Post subject: Reply with quote

Nah, you're all full of duck***t (similar to bovine effluvia). As Jim (I think) said, I know the figure but if I told you, I'd have to kill you. One thing, though. I can assure you the figure is NOT 2 grunts and a fart!
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Flying Duck
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PostPosted: Mon May 31, 2010 4:13 pm    Post subject: Reply with quote

There used to be a humor video out there somewhere. A guy in his shop looks up the torque spec for a lug nut, puts the tire iron on lug nut and then pounds it with his foot it 42 times. Laughing
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94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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