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Naked Hoof Flying Brick Rider
Joined: 02 Mar 2010 Posts: 150 Location: Northern NJ
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Posted: Fri May 28, 2010 6:10 pm Post subject: When torque wrenches fail... |
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Bolts can shear off...
Damn torque wrench never 'popped'.
Lower triple tree...both of them snapped at the same time, ABS sensor side...got one out with a pair of vice grips. Not enough of the other protruding to do the same...
And on Friday of the start of Memorial day weekend just isn't a good time for this to happen. Luckily, my agent at the stealership went up to the shop, and retrieved two hardened M8x1.25 bolts for me, and didn't even charge me.
Whoo hoo!
So now I'm off to Autozone for a drill and tap set to remove that one...and a new torque wrench. _________________ 79 Honda CB750 trainer
traded for Suzuki GS1150e (stolen)
81 Honda CB900F
02 Kawasaki ZR7 (cursed)
93 K1100RS Mystic Red
Dreams should never be reduced in potency by subjecting them to reality. - Lord Snarebottom |
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BobZ(IL) Rider in the Sky

Joined: 20 May 2007 Posts: 651 Location: Bourbonnais, IL
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Posted: Sat May 29, 2010 8:22 am Post subject: |
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I usually start torque settings at about half and work my way up. _________________ '93 K1100LT
'78 R100S
'05 R1200GS
BMWMOA, CRBMWOA, ABC, K11OG #997
Live well, do good work, enjoy the ride. |
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robleyd Flying Brick Rider
Joined: 23 Jul 2009 Posts: 398 Location: Murbko, Australia
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Posted: Sat May 29, 2010 9:13 am Post subject: |
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I have, on one or two occasions, forgotten to reset the audio visual pin in my tension wrench - embarrassing, it is  _________________ David, owner of:
1996 K1100 LT |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Sat May 29, 2010 9:32 am Post subject: |
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I've been wrenching my own vehicles since age 18 and have very little use for torque wrenches. Gut feel works best IMO. On a K, the only place they're really needed is the clutch nut and pivot bearings. Just my .02. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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hockeyshifter Flying Brick Rider

Joined: 01 Jan 2006 Posts: 177 Location: harpers ferry WVa.
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Posted: Sat May 29, 2010 6:39 pm Post subject: |
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U SNAPPED 2 BOLT ON THE SAME SETTING OMFG.....
just busting ur balls...
Here is the rule of the thumb ... start at the lowest setting and work up.. most of the cheap china click torque wrenches are not caliabrated at all .. the best ones to buy are the BEAM style.. you can see how much is being applied. my dad worked on and flew the OH 58 ( MASH style) Bell helio's during the Korean war. He also taught the new WRENCHES proper procedures when working on the aircraft.
Also SIZE dose matter do not use a 1/2 inch when all you need is 3/8.. you will over stress the threads before you ever get the wrench to pop..
MR. Duck NO disrespect here but Gut Check style wrenching is really inappropate here. How about you ask the "WRENCH" that installed that aircraft engine on the Aircraft you just boarded ... YO.. did you GUT check that engines' mount bolts and the main hub lock nut for the landing gear tire assembly. _________________ fix the problem not the blame ; fix what is messed up ; NO one is to blame. |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Sat May 29, 2010 8:05 pm Post subject: |
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I've never had any issues and I've been wrenching that way for 150,000 miles or so on bikes and Dog knows how many automotive miles.
On the K75 I'm building from scratch I will use a torque wrench three times:
Frame bolts.
Clutch nut.
Swing arm pivot.
I am VERY confident that the bike will not drop out of the sky.
Once I've got a few miles on it I'll check the valves. Since the cover bolts are easily stripped I'll use a torque wrench on those too. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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Naked Hoof Flying Brick Rider
Joined: 02 Mar 2010 Posts: 150 Location: Northern NJ
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Posted: Sat May 29, 2010 8:56 pm Post subject: |
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| hockeyshifter wrote: | | U SNAPPED 2 BOLT ON THE SAME SETTING OMFG..... |
They both snapped at the same time...so no, I didn't snap them separately. I just don't know my own strength.
| Quote: | | MR. Duck NO disrespect here but Gut Check style wrenching is really inappropate here. How about you ask the "WRENCH" that installed that aircraft engine on the Aircraft you just boarded ... YO.. did you GUT check that engines' mount bolts and the main hub lock nut for the landing gear tire assembly. |
I have to agree.
At any rate, it's bad to publicly promote that type of thinking. Precision is a valuable skill. Lack of precision and faith in one's own inherent weaknesses (ego being one of those) to override good sense, is not. _________________ 79 Honda CB750 trainer
traded for Suzuki GS1150e (stolen)
81 Honda CB900F
02 Kawasaki ZR7 (cursed)
93 K1100RS Mystic Red
Dreams should never be reduced in potency by subjecting them to reality. - Lord Snarebottom |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Sat May 29, 2010 9:57 pm Post subject: |
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I wasn't necessarily promoting it. If you guys want to torque every bolt on your bikes that's cool with me.
By the way, my undergrad degree is in Civil Engineering so I understand materials science, metals, friction, stress, strain, shear, Mohr's circle, blah, blah, blah.... Precisely torquing every bolt isn't really necessary IMO.
Torque wrench, schmork wrench.
Just my .02. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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mnb Flying Brick Rider

Joined: 20 Jun 2007 Posts: 660 Location: San Jose, CA
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Posted: Sat May 29, 2010 10:51 pm Post subject: |
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Anyone know the torque setting for the left side fairing mounting screws?  _________________ M N B
1997 BMW K1100LT ABS Special Edition
2003 Husqvarna TE610e
2007 Harley Davidson Road King
2009 BMW F800GS
2011 Husqvarna TE310
2014 Ducati Multistrada Pikes Peak MNB Edition |
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Shoganai Biscuit Fluffer

Joined: 27 Apr 2005 Posts: 2234 Location: Culpeper,VA
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Posted: Sat May 29, 2010 11:46 pm Post subject: |
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| mnb wrote: | Anyone know the torque setting for the left side fairing mounting screws?  |
 _________________ 1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak
The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT
Nana korobi ya oki |
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Jim Site Admin

Joined: 17 May 2003 Posts: 3841 Location: WHERETHEFUNNEVERENDS
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Posted: Sat May 29, 2010 11:48 pm Post subject: |
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| mnb wrote: | Anyone know the torque setting for the left side fairing mounting screws?  |
Yeah - I do. But if I told you, I'd have to kill you... _________________ Jim
1997 K1100LTSE 94,000 - still has gremlins!
1995 R100RT Classic 16,650 crashed - repaired!
1992 K75RTP 46,000
"We shall not all die, but we shall all be changed." |
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drikko Flying Brick Rider
Joined: 20 Nov 2009 Posts: 1966 Location: Brisbane, OZ
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Posted: Sun May 30, 2010 2:00 am Post subject: |
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15 FDs. FD is a Foot Duck, ie 1 FD is the weight of one duck at 1 foot.
If the duck is flying at the time (FFD) you need to double it, ie 1 FFD = 0.5 FDs.
Don't get this confused with the other measurement an FF which is a state of not caring, commonly used in statements like "I couldn't give a FF".For reference, 1 FF is a variable, could be anywhere between 0.1 FDs and 1000 FDs depending on how many beers you have had. Using FFs for fairing screws if fine, just don't use it for clutch nuts or your own nuts for that matter. _________________ K1100RS '97
Laverda RGS 1000 '84
Jim Young Trailer Sailer 5.7M WB
DISCLAIMER:- Anything I say may have been when I was drunk so please don't take it personally.
'Bigamy is having one wife/husband too many. Monogamy is the same.'
Oscar Wilde |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Sun May 30, 2010 2:01 am Post subject: |
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African or European duck?
Laden or unladen? _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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Shoganai Biscuit Fluffer

Joined: 27 Apr 2005 Posts: 2234 Location: Culpeper,VA
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Posted: Sun May 30, 2010 2:04 am Post subject: |
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| drikko wrote: | 15 FDs. FD is a Foot Duck, ie 1 FD is the weight of one duck at 1 foot.
If the duck is flying at the time (FFD) you need to double it, ie 1 FFD = 0.5 FDs.
Don't get this confused with the other measurement an FF which is a state of not caring, commonly used in statements like "I couldn't give a FF".For reference, 1 FF is a variable, could be anywhere between 0.1 FDs and 1000 FDs depending on how many beers you have had. Using FFs for fairing screws if fine, just don't use it for clutch nuts or your own nuts for that matter. |
You are one of the most funny persons I have the pleasure to read on ANY forum!
LMAO!!!  _________________ 1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak
The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT
Nana korobi ya oki |
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drikko Flying Brick Rider
Joined: 20 Nov 2009 Posts: 1966 Location: Brisbane, OZ
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Posted: Sun May 30, 2010 3:16 am Post subject: |
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Ah Shogs, you are too kind, alas the tyranny of distance will forever keep us apart, oh I nearly forgot, my uncurable misogeny won't help either......
FD, doesn't really matter for K11's but I have it on good authority that NASA only use Austrian Wood ducks fed on a diet of Venzualen Beaver cheese between the hours of midnight and 4AM. The British can't do this as they are always fresh out of Venezualan Baever cheese, apparently the cat ate it.
Seriously though, I agree, mechanics of planes had better be using a whiz bang you beaut digital totally accurate TW of some sort or I won't get on the plane. Not sure that applies to home mechanics on road vehicles though. I subscribe to FDs theory, except for mission critical areas, and on top of what is mentioned above, I'd add anything that has bearings, ie big ends, head bolts, cam shaft etc etc.
But for general exterior stuff like fairing mounts, nah, do it till it feels right. But maybe that's a learned skill. 20+ years of fiddling with VWs have taught me when to not overload a bolt especially in the engine. They are very unforgiving! _________________ K1100RS '97
Laverda RGS 1000 '84
Jim Young Trailer Sailer 5.7M WB
DISCLAIMER:- Anything I say may have been when I was drunk so please don't take it personally.
'Bigamy is having one wife/husband too many. Monogamy is the same.'
Oscar Wilde |
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robleyd Flying Brick Rider
Joined: 23 Jul 2009 Posts: 398 Location: Murbko, Australia
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Posted: Sun May 30, 2010 3:30 am Post subject: |
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Ah, so you'll have the special tool for removing the rear brake drum nuts - commonly known as a six foot length of suitable diameter steam pipe and a BF shifter  _________________ David, owner of:
1996 K1100 LT |
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drikko Flying Brick Rider
Joined: 20 Nov 2009 Posts: 1966 Location: Brisbane, OZ
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Posted: Sun May 30, 2010 3:41 am Post subject: |
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Yep, especially useful when you forget to take the split pin out......DAMHIK  _________________ K1100RS '97
Laverda RGS 1000 '84
Jim Young Trailer Sailer 5.7M WB
DISCLAIMER:- Anything I say may have been when I was drunk so please don't take it personally.
'Bigamy is having one wife/husband too many. Monogamy is the same.'
Oscar Wilde |
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jpberens1994K1100RS Flying Brick Rider
Joined: 06 Apr 2008 Posts: 784 Location: Hales Corners, WI. / Relocating to central FL.
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Posted: Sun May 30, 2010 10:41 am Post subject: Torque failure |
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This was some funny chit!
Good on every one for sharing.
If your using a torque wrench, make certain it's calibrated correctly. Otherwise your just as well not using it.
I was a tool & die-setter for some 8 years, been wrenching stuff for longer than that. I have an 81 R100RS with 133,000 miles on it, yes most all of the miles are by me. I have a feel for what's tight enough. Not everyone does. That's OK, we are all differant.
There are some fasteners that just must be torqued properly, there are many more where if you have the " feel " it's not really a requisite to get the job done.
Use your best judgement, it's your ride, you should know your skill level both riding and wrenching.
I like my duck grilled, over charcoal please. But not the Drake.  _________________ 1993 K1100RS that I'd rather be riding FAST!
2014 Moto Guzzi Norge |
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Phil Marvin Rider in the Sky
Joined: 03 Apr 2003 Posts: 1389 Location: El Paso, Texas, USA
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Posted: Mon May 31, 2010 3:56 pm Post subject: |
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Nah, you're all full of duck***t (similar to bovine effluvia). As Jim (I think) said, I know the figure but if I told you, I'd have to kill you. One thing, though. I can assure you the figure is NOT 2 grunts and a fart! _________________ Ride Safe,
Phil Marvin in El Paso, TX
'94 K75A/3
'95 K75RTP |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Mon May 31, 2010 4:13 pm Post subject: |
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There used to be a humor video out there somewhere. A guy in his shop looks up the torque spec for a lug nut, puts the tire iron on lug nut and then pounds it with his foot it 42 times.  _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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