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Clutch? Something else?
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poetryandmotorbikes
Mad Brick Rider


Joined: 17 Sep 2009
Posts: 80

PostPosted: Mon Aug 09, 2010 10:39 pm    Post subject: Clutch? Something else? Reply with quote

Hi guys,

Just returned from a 2600 mile trip (that I did in two days) and am having some trouble now.

The power doesn't come on until well after I've let go of the clutch. It makes the bike completely gutless at the low-end. The power does come on, but theres a significant delay.

Any help would be, as always, kindly appreciated.
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Shoganai
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PostPosted: Tue Aug 10, 2010 4:58 am    Post subject: Re: Clutch? Something else? Reply with quote

poetryandmotorbikes wrote:
Hi guys,

Just returned from a 2600 mile trip (that I did in two days) and am having some trouble now.

The power doesn't come on until well after I've let go of the clutch. It makes the bike completely gutless at the low-end. The power does come on, but theres a significant delay.

Any help would be, as always, kindly appreciated.


I suggest you need to adjust your clutch cable at the barrel adjuster at the lever.

I suspect the friction point is not where it needs to be.
You are describing a high friction point.



PS I'm a girl Very Happy But the guys will be along to chime in. Cool
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1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


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Flying Duck
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PostPosted: Tue Aug 10, 2010 8:08 am    Post subject: Reply with quote

http://smithduck.home.comcast.net/~smithduck/bmw/tech/clutch/clutchadjustk.jpg
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Ted
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PostPosted: Tue Aug 10, 2010 11:05 am    Post subject: Re: Clutch? Something else? Reply with quote

Shoganai wrote:
I suggest you need to adjust your clutch cable at the barrel adjuster at the lever.

I suspect the friction point is not where it needs to be.
You are describing a high friction point.


I am betting Gwen is right on, that was the first thing I thought.
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poetryandmotorbikes
Mad Brick Rider


Joined: 17 Sep 2009
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PostPosted: Tue Aug 10, 2010 1:57 pm    Post subject: Reply with quote

Adjusting the clutch cable didn't do much. Reason that I think it's something more structural is because the power only kicks in a few seconds after the clutch has been fully released -- my revvs are way higher than they usually should be before the power kicks in. Not a matter of friction point because the lever is completely released? I'm going to adjust it down at the bottom tonight, see if that makes a difference. What would I do without you guys?
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Shoganai
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PostPosted: Tue Aug 10, 2010 3:35 pm    Post subject: Reply with quote

poetryandmotorbikes wrote:
Adjusting the clutch cable didn't do much. Reason that I think it's something more structural is because the power only kicks in a few seconds after the clutch has been fully released -- my revvs are way higher than they usually should be before the power kicks in. Not a matter of friction point because the lever is completely released? I'm going to adjust it down at the bottom tonight, see if that makes a difference. What would I do without you guys?


Then it might just need replacing. It has stretched too long to be adjusted. Like that of a chain on a chain driven motorcycle.

The delay in "power kicking in" and the "revs being higher" are related.

Because the engine speed (Revs) and where the clutch friction plate transfers power from the engine to the transmission are out of phase.

You are rolling on the throttle as you normally would however, there is a delay when the power is actually being transfered. This causes the bike to feel like you are starting from a stop in third gear... that is the sensation of "no power".

PS FWIW I HIGHLY recommend you carry a spare clutch and throttle cable in the pocket under the seat along with a spark plug socket and tools to replace all three. Those are three trip killers that are easy to replace and will get you back on the road fast.
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1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak

The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT


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old guy old bike
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PostPosted: Tue Aug 10, 2010 9:12 pm    Post subject: Reply with quote

I had a similar malady with mine. Turned out that the cable was coming apart inside the cover and binding up.
Jeff
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Jim
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PostPosted: Tue Aug 10, 2010 11:45 pm    Post subject: clutch cables Reply with quote

While we're on the topic of clutch cables, it's a good idea to lube the barrels at both ends once a year. I lube the barrels on the K every spring - with - you guessed it - DuPont Teflon...
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1997 K1100LTSE 94,000 - still has gremlins!
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Flying Duck
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PostPosted: Tue Aug 10, 2010 11:51 pm    Post subject: Reply with quote

Better yet, remove the clutch arm and clean/lube the bearings for the pivot rod. Worked wonders on my project K75. Plan to do it to the RS this fall when I give it a 50k spline lube and general going over.
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PostPosted: Tue Aug 10, 2010 11:54 pm    Post subject: Reply with quote

Flying Duck wrote:
Better yet, remove the clutch arm and clean/lube the bearings for the pivot rod. Worked wonders on my project K75. Plan to do it to the RS this fall when I give it a 50k spline lube and general going over.


What do you lube those with? WD40? Or Honda Moly?
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1997 K1100LTSE 94,000 - still has gremlins!
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1992 K75RTP 46,000

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Flying Duck
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PostPosted: Wed Aug 11, 2010 12:17 am    Post subject: Reply with quote

Jim wrote:
Flying Duck wrote:
Better yet, remove the clutch arm and clean/lube the bearings for the pivot rod. Worked wonders on my project K75. Plan to do it to the RS this fall when I give it a 50k spline lube and general going over.


What do you lube those with? WD40? Or Honda Moly?


Mobil 1 synthetic bearing grease.


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93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
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Buy parts HERE
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Flying Duck
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PostPosted: Wed Aug 11, 2010 12:25 am    Post subject: Reply with quote

I also use it for steering head bearings and pivot bearings - and the cable ends as well.

Stuff I've read indicates that moly is for stuff that slides, not bearings.

Probably doesn't matter too much anyhow. Keeping stuff freshly lubed is probably more important.
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94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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Mystic Red
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PostPosted: Wed Aug 11, 2010 11:45 am    Post subject: Reply with quote

Might check to see if something is on top of your "cat" although when that happens the clutch lever has slack in it.
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Flying Duck
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PostPosted: Wed Aug 11, 2010 12:53 pm    Post subject: Reply with quote

Mystic Red wrote:
Might check to see if something is on top of your "cat" although when that happens the clutch lever has slack in it.


No cat on a K75.
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94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
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14 WR250R
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Scott_Anderson
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PostPosted: Wed Aug 11, 2010 1:22 pm    Post subject: Reply with quote

Jim wrote:
Flying Duck wrote:
Better yet, remove the clutch arm and clean/lube the bearings for the pivot rod. Worked wonders on my project K75. Plan to do it to the RS this fall when I give it a 50k spline lube and general going over.


What do you lube those with? WD40? Or Honda Moly?


I used some Moly when I reassembled the '95 this spring. Since coming back from S Dakota I am experiencing a very stiff clucth lever.
I going to pull the arm and check the pivot bearings as I have ridden in a whole lot of rain since assembly. Possibly have flushed some of the lube out and is now binding somehow.
I have lubed the handle lever pivot point and cable ends and checked cable adjustment with no improvement.
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poetryandmotorbikes
Mad Brick Rider


Joined: 17 Sep 2009
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PostPosted: Thu Aug 12, 2010 3:42 am    Post subject: Reply with quote

Quite confused. Went to buy another cable today and the shop was out. So I monkeyed with the lever some more. When I back the cable all the way out of the lever and make the clutch really stiff, the bike will barely move at all when I release (just slightly inches forward). But when I loosen the lever all the way by screwing further into the lever the bike works in the same way as I initially described. Now, if I am not mistaken, if it's the cable, shouldn't it be the other way around? As in, when I tighten up the lever (it is theoretically pulling the cable tighter?) shouldn't it help rather than hinder? Is my logic all off?
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tibbe
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PostPosted: Thu Aug 12, 2010 7:25 am    Post subject: Reply with quote

Hmm
Can it be a dry clutch spline?
Clould be that the clutch friction plate are not moving so easy on the shaft.
Anyone please feel free to add comments and advises on this.

If so and you need to take out the tranny, take the time to take out the clutch and be carefull to check that the clutch pressureplates are flat.
NOT: It takes some time and beers to take out the clutch.
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2xcelr8
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Joined: 29 Sep 2009
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PostPosted: Thu Aug 12, 2010 1:24 pm    Post subject: Reply with quote

poetryandmotorbikes wrote:
Quite confused. Went to buy another cable today and the shop was out. So I monkeyed with the lever some more. When I back the cable all the way out of the lever and make the clutch really stiff, the bike will barely move at all when I release (just slightly inches forward). But when I loosen the lever all the way by screwing further into the lever the bike works in the same way as I initially described. Now, if I am not mistaken, if it's the cable, shouldn't it be the other way around? As in, when I tighten up the lever (it is theoretically pulling the cable tighter?) shouldn't it help rather than hinder? Is my logic all off?


A loose or stretched clutch cable should give you the most engagement pressure but this may not allow you to properly disengage the clutch for shifting or stopping. By over-tightening the cable, the clutch can not engage to move the bike. It sounds as though you may have glazed the clutch causing excess slippage. Is there any sign of oil at the weep hole? It may be that your "O"-ring is starting to leak contaminating the clutch. An improper spline lube could also cause grease to get on the clutch disc. I hate to say it, but it sound like it's time to get your hands dirty and open it up to find out what is happening. Sad
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poetryandmotorbikes
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PostPosted: Thu Aug 12, 2010 4:15 pm    Post subject: Reply with quote

Okay. Well, I guess I'll have to open it up. Any tips for what to look for? I won't have much of an idea. Could you clarify by what you mean by "glazing the clutch"? Thanks.
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PostPosted: Thu Aug 12, 2010 7:21 pm    Post subject: Reply with quote

poetryandmotorbikes wrote:
Okay. Well, I guess I'll have to open it up. Any tips for what to look for? I won't have much of an idea. Could you clarify by what you mean by "glazing the clutch"? Thanks.


The clutch disk is a friction surface - so it's smooth, but not glossy/glassy. If it's been slipping it'll get a real smooth glaze on the surface. If there's enough material left, it can be de-glazed - if not, you'll be replacing it anyway.
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1997 K1100LTSE 94,000 - still has gremlins!
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