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rgscomp Brick Rider
Joined: 18 Feb 2009 Posts: 33 Location: Kidlington, Oxfordshire
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Posted: Fri Apr 01, 2011 4:38 pm Post subject: Alternator removal...1997 K1100LT SE |
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I had a look at this job today as I want to replace the cush drive rubbers and followed the manual to remove ECU, battery and the various covers. Two of the alternator bolts were easy, sort of 11 o'clock and 3 o'clock viewed from the rear.
Now I think there is a third bolt but couldn't actually find it with the limited access.
So is there a third bolt and roughly where is it?
The manuals (Clymer and a BMW reprint) say the alternator leads are plugged into the back of the alternator, but mine seems to have stud connections at about 9 o'clock viewed from rear and really tricky to access next to the starter.
I was hoping not to have to remove the ABS2 unit, but it's hard to see that there is enough space to remove the alternator rearwards.
Any hints or suggestions?
Cheers,
Ray. |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Fri Apr 01, 2011 4:40 pm Post subject: |
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They're 120 degrees from each other. Make sure you use a sturdy tool as the threads on those bolts tend to be corroded. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3122 Location: Central Iowa, USA
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Posted: Fri Apr 01, 2011 5:55 pm Post subject: |
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It's not impossible but you are going to have a biatch of a time getting the alt out over the rear brake line that goes from the rear m.c. to the abs system.
It is a whole lot less knuckle busting to remove the brake line 1st. You can leave the battery tray in, but get the steel brake line out.
And yes that 3rd bolt is at about 7 o'clock.
DAMHIK
Others may say otherwise but...... _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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SugarHillCTD Site Admin

Joined: 10 Oct 2007 Posts: 4238 Location: Now in Eastern Pennsylvania
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Posted: Fri Apr 01, 2011 6:18 pm Post subject: |
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Scott,
Didn't you have a good combination of slip and stick stuff to help get the new monkey nuts in?
John _________________ John & Cathy
'92 K100RS4V Pearl White SOLD
'04 K1200GT
IBA Several-SS1k, BBG, 50CC NYC to S.F. |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3122 Location: Central Iowa, USA
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Posted: Fri Apr 01, 2011 6:33 pm Post subject: |
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| SugarHillCTD wrote: | Scott,
Didn't you have a good combination of slip and stick stuff to help get the new monkey nuts in?
John |
I used dab of rtv black to stick the nuts in the alt cup and a slight smear of moly 60 where they slip on the drive fingers. _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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rgscomp Brick Rider
Joined: 18 Feb 2009 Posts: 33 Location: Kidlington, Oxfordshire
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Posted: Fri Apr 08, 2011 6:54 am Post subject: |
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Well, what a pain that job was. Thanks to the advice, I disconnected the rear metal brake lines but it was still really awkward getting the alternator out.
The RTV and dab of moly for reassembly was a real winner through. Once I got the alternator back in position then a) the rubbers hadn't fallen out and b) I lined up the coupling and it went on second attempt.
Now have a nice quiet K back again. The death-rattle when cold starting has completely gone so well worth the effort.... |
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Ernie-NH Flying Brick Rider
Joined: 14 Oct 2009 Posts: 982 Location: Bristol, New Hampshire
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Posted: Sat Apr 09, 2011 2:25 pm Post subject: |
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Hi guys...
Re: ""The RTV and dab of moly for reassembly was a real winner through.""
Wasn't there a 'sticky' from Scott with pics on this Alternator job ?? Couldn't seem to find it by that name if there is..
Regards all..........// Ernie in NH _________________ AMA,, American Deaf Bikers
Airhead Beemers Club
'11 G650gs
'95 K1100LT
'76 R100/7 |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3122 Location: Central Iowa, USA
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Posted: Sat Apr 09, 2011 3:01 pm Post subject: |
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I think I may have posted about it but I can't find that I took any pictures of it.
I had taken out the alternater to replace the regulator/brushes assy. _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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Jimmyd Big Brick Rider
Joined: 13 May 2011 Posts: 61 Location: CT/MA Border
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Posted: Fri Jun 29, 2012 12:33 am Post subject: Alternator Drive Dog |
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| Scott_Anderson wrote: | I think I may have posted about it but I can't find that I took any pictures of it.
I had taken out the alternater to replace the regulator/brushes assy. |
Any thoughts on making sure the alternator drive dog goes back in correctly. Is is just held in by the bolt or does it have to line up with splines on the gear it connects to?
It was hard to get out after removing the alternator and not exactly easy to go back in. I could not turn it by hand when removing it and can't rotate it y hand since re installing so maybe its all good???
Just concerned, as when diassembling the bike to get at the sprag clutch I was able to turn the engine by hand by grabbing on to the clutch and getting to turn 360 degrees both clock wise or counter clock wise.
I have now installed the sprag and started putting the clutch, pressure etc. back in the machine, and I discovered that now I can not turn this by hand. Could it be because my old sprag was in pieces before removal? Now the new one is in. I just thought I would be able to turn the clutch plate one direction or the other by hand.
I'm wondering if the Alternator drive dog (if not installed correctly) would bind it up. I'm thinking maybe I tightened the alt. drive dog too much. Or is this is normal??
I suspect I should be able to turn the egnine by rotating the clutch plate by hand. I had to block off the clutch just to keep it from spinning while I was removing it. So I wa expcting something similar during re-assembly.
Any thoughts anyone? _________________ 1994 K 1100 RS |
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