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Clutch Spline Lube Info

 
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grant93
Flying Brick Rider


Joined: 23 Mar 2013
Posts: 238
Location: Victoria - Australia

PostPosted: Sat Jun 21, 2014 4:51 am    Post subject: Clutch Spline Lube Info Reply with quote

Gidday Folks,

The K1100 is up on the bike lift, tools are laid out and the confidence levels are peak'in upstairs

Does someone have a clutch / tranny spline "walk thru" that I can follow along please, it would be a great help!

Any info appreciated
_________________
Cheers Grant

1994 K1100RS
1981 R100RS
1978 R100RS
1928 Chevrolet tourer

www.montythe1928chevrolet.blogspot.com.au
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Sat Jun 21, 2014 7:32 am    Post subject: Reply with quote

Never done it on a lift but here's how to do it on a sawhorse.

http://classickbikes.com/ckb.tech/0.ckb.tech.files/splinelube/splinelube.htm
_________________
93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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grant93
Flying Brick Rider


Joined: 23 Mar 2013
Posts: 238
Location: Victoria - Australia

PostPosted: Sat Jun 21, 2014 5:04 pm    Post subject: Reply with quote

Gidday folks,

Many thanks for the reply, have printed it off and read it over a few times.

Will let you know the outcome!
_________________
Cheers Grant

1994 K1100RS
1981 R100RS
1978 R100RS
1928 Chevrolet tourer

www.montythe1928chevrolet.blogspot.com.au
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abreeze
Flying Brick Rider


Joined: 17 Jun 2006
Posts: 671
Location: atlanta

PostPosted: Mon Jun 23, 2014 6:18 pm    Post subject: Reply with quote

While its apart you should also clean and lube the diaphram spring and ring. It requires pulling the clutch basket apart(6 bolts should be replaced ), but it really makes the clutch feel smooth and light.

You have a chance to measure the clutch plate too, see how worn it is.

While im doing a spline service i try to check everthing being pulled apart, take pictures of the splines and wear items, ect., for the service records..

My 2c.. good luck...
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Mon Jun 23, 2014 7:10 pm    Post subject: Reply with quote

Skip to 9:30 in this spline lube video. NSFW or around kids - lots of swearing.

https://www.youtube.com/watch?v=LcbvZPJa1W0
_________________
93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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View user's profile Send private message
grant93
Flying Brick Rider


Joined: 23 Mar 2013
Posts: 238
Location: Victoria - Australia

PostPosted: Sun Jun 29, 2014 6:09 pm    Post subject: Reply with quote

Gidday Folks,

The spline lube job on my 1994 K1100 went well over the weekend and after reading a ''walk through'' procedure and also watching the videos from Chris Harris at Affordable Beemer Services on youtube who btw is now operating as ''Team Monkey Productions'' which is basically the same workshop and BMW bike repairs but with a slightly different twist to it, how do I how this? well I designed his new logo for the business, bit of inside info there plus its on his facebook page Smile

Anyway the K went up on the bike lift, the plastic disposal plates got laid out on the bench with a black pen, this is for marking the nuts n bolt and laying it all out in order as the parts came off the bike, easy to put back on.



When I got into the spline and after 155,000kms there was a little sticky, hard grease left on it and the spline itself looked like new, in very good shape and also the drive splines looked great, very lucky indeed.







And a close up of the tranny spline





The gearbox was removed completely and given a good clean as was the clutch housing.
All went back together well, with everything getting a good clean, the centre stand was also given a good clean and regrease and the exhaust system is off to the metal polishers today for a makeover as he owes me a couple of favours and has been waiting for me to remove it one day, it should come up nice!!. Cheers



_________________
Cheers Grant

1994 K1100RS
1981 R100RS
1978 R100RS
1928 Chevrolet tourer

www.montythe1928chevrolet.blogspot.com.au
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