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96 K1100RS - alternator removal questions

 
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jwetering



Joined: 24 Jul 2014
Posts: 10

PostPosted: Sat Jan 03, 2015 11:29 pm    Post subject: 96 K1100RS - alternator removal questions Reply with quote

Hey guys;

I'm in the midst of removing my alternator so as to replace the monkey nutz. I have all the bolts out and the cables disconnected and I can pull the alternator back an inch or so but it's not clearing the ABSII module.

I have read the service manual and removing the ABS module sounds like something I would like to avoid. Searching the forum there is surprisingly little written about whether it is necessary (I got the impression that replacing monkey nutz was pretty common). So what is the experience here?

I have removed both side plates, the rear end, swing arm, drive shaft, seat, and rear fender (I'm doing a heap of winter maintenance).

Can I get away with just removing the metal rear brake lines or is that just wishful thinking?

If I do need to remove the ABSII module - what tips can be offered?

Thanks in advance.

jasper
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1988 K75s (project)
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jwetering



Joined: 24 Jul 2014
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PostPosted: Sun Jan 04, 2015 11:03 pm    Post subject: Reply with quote

Well, for those of you wondering the same thing in the future I can confirm that removing the rear metal brake lines is all that is necessary to get the alternator out.

Actually, I also disconnected the wire that leads from the electrical box under the seat to the starter so that i could lift the box up by an jnch or so, that clearance is handy, and I also snipped the zip strap holding the wire bundle to the frame on the right side of the bike.

It was tight, but not the tightest squeeze I've ever worked in.

Unfortunately for me the monkey nutz appeared to be in very good condition. I'm going to replace them anyway but the whole exercise was probably unnecessary. At least I got to clean the hell out of the space and I wrapped up the ABS wiring because the sheath had degraded pretty bad.
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cafedeush
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Joined: 15 Jul 2014
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Location: Sydney Australia

PostPosted: Mon Jan 05, 2015 12:44 am    Post subject: Reply with quote

Hi there...As you've just disconnected your alternator I was wondering if you could help me.
I bought a bike, rode it once and tore it down. I labeled everything and when I've put it back together there doesn't seem to be a connection from the alternator to the battery. there is the small spade connector and a connection to earth. Should the earth be connected to the positive terminal on the battery or does there need to be an additional cable ie earth and battery connections.
I'm not sure if I've mislabeled or there was some dodgy wiring.

thanks
Deush
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jwetering



Joined: 24 Jul 2014
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PostPosted: Mon Jan 05, 2015 1:12 am    Post subject: Reply with quote

Just had a look.

There are two wires vattached to the alternator. First is a big red wire and it screws to the big terminal. In fact on my bike the wire is attached directly to the nut. That big red wire snakes up into the electrical box. Its not obvious inside the box where the wire leads (there are lots of big red wires inside it) but it looks like it leads to the largest relay in the box, which makes sense.

The second wire is a little blue one which connects to the second smaller terminal using a spade connector. I can't see where this blue wire leads because it is sheathed to the big red wire. It almost certainly does not go to the battery. My bet is that it also leads to the electrical box. Most everything does.

The ground is through the chassis I would think.

Hope that's enough to help.... Its cold and wet here and bedtime to not otherwise I'd dig deeper for you.
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cafedeush
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PostPosted: Mon Jan 05, 2015 1:14 am    Post subject: Reply with quote

That's great thanks for checking...I'll have another look when I get home from work.
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Scott_Anderson
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PostPosted: Mon Jan 05, 2015 7:52 am    Post subject: Reply with quote

The little blue wire makes it's way up to the inst cluster charge indicator lamp.
The red wire is spliced with other red battery wires in the relay box.
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cafedeush
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Joined: 15 Jul 2014
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PostPosted: Wed Jan 07, 2015 6:13 am    Post subject: Reply with quote

Thanks...all good my wires route as mentioned. Good to know about the charge wire...I guess that's the one I will need to add a bulb to when I dump the instruments Smile
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Scott_Anderson
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PostPosted: Wed Jan 07, 2015 8:08 am    Post subject: Reply with quote

cafedeush wrote:
Thanks...all good my wires route as mentioned. Good to know about the charge wire...I guess that's the one I will need to add a bulb to when I dump the instruments Smile


A little tidbit to remember about the bulb, don't use an LED. The alt won't like it......
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1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold)
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cafedeush
Brick Rider


Joined: 15 Jul 2014
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Location: Sydney Australia

PostPosted: Tue Jan 27, 2015 3:18 am    Post subject: Reply with quote

Yeah I hear in theory it shouldn't work but people have had success with LED's. Duck posted this on the K100 forum http://www.k100-forum.com/t8011-leds-in-the-charging-circuit
He sells LED conversion kits for the stock gauge cluster and reckons they work fine.
I guess I could try both and see what results I get. Would much rather use an LED if I can.
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
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PostPosted: Sun Mar 15, 2015 10:41 pm    Post subject: Reply with quote

The thicker red wire is power back to charge the the battery.

The thinner blue wire goes to the cluster so it knows if the battery is charging or not.

Within reason, the metal brake lines can be bent to some extent but you do not want fatigue them.

hope that helps....
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Flying Duck
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PostPosted: Sun Mar 15, 2015 10:46 pm    Post subject: Reply with quote

Scott_Anderson wrote:
cafedeush wrote:
Thanks...all good my wires route as mentioned. Good to know about the charge wire...I guess that's the one I will need to add a bulb to when I dump the instruments Smile


A little tidbit to remember about the bulb, don't use an LED. The alt won't like it......


BS.

If you run it above 2400 RPM to get the alternator electronics "excited" and put the light out then everything works fine. 200,000+ miles and counting....
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Jim
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PostPosted: Tue Mar 17, 2015 9:29 pm    Post subject: Reply with quote

That's true. But if the bike is on the center stand and idling, it will kill the battery...
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drikko
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PostPosted: Tue Mar 17, 2015 11:23 pm    Post subject: Reply with quote

Am with FD on this, so if you have it on the centre stand not going anywhere, one throttle blip is all that's required to get it all going. Doesn't hurt anything.
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John Clauss
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PostPosted: Fri Mar 20, 2015 9:13 am    Post subject: Reply with quote

Why would one run the bike for a long period of time on the center stand? That is no good for anything. The engine oiling is not meant for long periods at idle, especially if it has not been run on the road before hand.
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Jim
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PostPosted: Sat Mar 21, 2015 9:23 am    Post subject: Reply with quote

I was on the shoulder of an interstate north of Pittsburgh, in a very remote area with no lighting, on a very dark night, trying to help another biker get his ride going. I killed my battery twice, and had to roll the bike down the interstate (the wrong way) to start it.

I put a regular bulb in. There is absolutely no reason to have a LED in there. That is probably the one bulb that will never burn out.

We got the bike going, but it took awhile - carburetor problem.

John Clauss wrote:
Why would one run the bike for a long period of time on the center stand? That is no good for anything. The engine oiling is not meant for long periods at idle, especially if it has not been run on the road before hand.

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1997 K1100LTSE 94,000 - still has gremlins!
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