K11 Owners Group Forum Index K11 Owners Group
K11 Owners Group
 
 FAQFAQ   SearchSearch   MemberlistMemberlist   UsergroupsUsergroups   RegisterRegister 
 ProfileProfile   Log in to check your private messagesLog in to check your private messages   Log inLog in 

Change those old brake lines.

 
Post new topic   Reply to topic    K11 Owners Group Forum Index -> Tech
View previous topic :: View next topic  
Author Message
bikesnbones
Big Brick Rider


Joined: 03 Aug 2014
Posts: 74

PostPosted: Thu Apr 07, 2016 4:10 pm    Post subject: Change those old brake lines. Reply with quote

I recently sold my K1100RS to buy an LT instead.
I just got this email from the chap who bought it from me.
Could have been very nasty.
Thankfully he's OK.

"Please check and replace all your brake lines on your LT. I rode to my parents yesterday, only about 6 miles away. They werent home so I set off to visit a pal of mine. the front brake seemed to be dragging a bit and after about 1/4 of a mile I pulled over as the front was binding. I stopped but couldnt see anything wrong. So decided to ride round the corner to somewhere safe to get off and have a look. Still riding and at about walking pace the front wheel locked totally and it threw me off. Bike slid along the road. It damaged the rear indicator and scraped the front fairing as well as poping the mirror off. Luckily it was a slow drop and I was fine. I managed to upright it quickly with the help of a couple of guys that saw it happen. After about 5 mins the front freed off and I could wheel it forwards again. I was totally baffled what had just happened.

I finally got it home and found the front brake handle when pressed went all the way to the bar. The brake pipe that exits the front master cyclinder expanded like a baloon !!"

Its a bit of a mess but nothing I cant fix easily.
Back to top
View user's profile Send private message
Jim
Site Admin


Joined: 17 May 2003
Posts: 3841
Location: WHERETHEFUNNEVERENDS

PostPosted: Sat Apr 09, 2016 12:31 am    Post subject: Reply with quote

Thanks for posting that reminder. There are at least a few threads on the forum concerning brake line issues.

All the K bikes are aging, and we know that rubber deteriorates over time. Most people tend to ignore things until something goes wrong.
_________________
Jim
1997 K1100LTSE 94,000 - still has gremlins!
1995 R100RT Classic 16,650 crashed - repaired!
1992 K75RTP 46,000

"We shall not all die, but we shall all be changed."
Back to top
View user's profile Send private message Send e-mail Visit poster's website
Grunter
Flying Brick Rider


Joined: 30 Sep 2015
Posts: 369
Location: North East England

PostPosted: Sat Apr 09, 2016 3:09 am    Post subject: Replaced brake pipes Reply with quote

I totally agree with the originator of this thread.

Do it now before it is too late. The right hand pipe on my K1100LT didn't 'balloon', but it must not have been far off as the internal structure had almost totally broken down and restricting the flow of fluid back when the brakes were released.

I replaced them with quite expensive Goodrich Stainless steel braided hoses from the master cylinder to the metal pipe and from the splitter down to the callipers and the difference is outstandingly good. They were expensive but well worth it.
_________________
1997 K1100LT
1994 R1100RS
Back to top
View user's profile Send private message
garynali
Mad Brick Rider


Joined: 17 Apr 2010
Posts: 79
Location: Hervey Bay, Australia

PostPosted: Sat Apr 09, 2016 3:59 am    Post subject: Reply with quote

Ditto, did the front lines on my K1100RS last year with braided stainless. Am now waiting on new back lines from motobins in UK. The original rear brake hose, ABS modulator to brake calipher just burst , luckily while I was bleeding the system.. Due to the age of the rubber items anyone riding a K1100 on the original brake lines is sitting on a time bomb.
Gary C
K1100RS
K1200GT
KLR650
Hervey Bay
Australia
Back to top
View user's profile Send private message
wuckfitracing



Joined: 09 Mar 2016
Posts: 17

PostPosted: Sat Apr 09, 2016 3:55 pm    Post subject: Reply with quote

It was mine that got dropped.
Its now all back together and OK after replacing and painting a few panels.Fitted new stainless braided hoses.
Biggest problem is getting an indicator lens for the right hand side mirror. No longer available from BMW and none stocked in the UK. If anyone has a spare in the UK and they wish to exchange beer tokens for let me know.
_________________
K1100 RS 1993
Worksop Notts UK
Back to top
View user's profile Send private message
N41EF
Flying Brick Rider


Joined: 23 Mar 2014
Posts: 406
Location: Aiken, SC

PostPosted: Sat Apr 09, 2016 4:03 pm    Post subject: Reply with quote

Spiegler makes stainless lines for the LT. My front brakes would "stick" when applied hard then release over a second or two after you released the lever. The new lines eliminated that and they release as soon as you do. I'm pretty sure it was the old lines breaking down and holding pressure. I never say any bulging but they were 23 years old.

Did not want sticking brakes at HM...
_________________
2014 R1200RT Water Cooled
2001 R1100S Light
1993 K1100LT. Nissan Ice Blue.(Gone)


Last edited by N41EF on Sun Apr 10, 2016 8:34 am; edited 1 time in total
Back to top
View user's profile Send private message
Jim
Site Admin


Joined: 17 May 2003
Posts: 3841
Location: WHERETHEFUNNEVERENDS

PostPosted: Sat Apr 09, 2016 5:50 pm    Post subject: Reply with quote

"Did not want sticking brakes at HM..."

No, you didn't. Slow down for one of those sharp curves, have the brakes stick, and you'd be in the creek...
_________________
Jim
1997 K1100LTSE 94,000 - still has gremlins!
1995 R100RT Classic 16,650 crashed - repaired!
1992 K75RTP 46,000

"We shall not all die, but we shall all be changed."
Back to top
View user's profile Send private message Send e-mail Visit poster's website
RobBowker
Brick Rider


Joined: 16 Oct 2014
Posts: 43
Location: Oxfordshire, UK

PostPosted: Fri Apr 15, 2016 7:35 am    Post subject: Bleeding? Reply with quote

My fronts are pretty new s/s lines but the rears look original ('98 LT @ 37000). It looks lke an easy replacement and within my mechanicking abilities but I'm worried about bleeding the brakes afterwards. Clymer says go to a dealer. Is that really essential or can I just bleed like a non-ABS system?
_________________
1998 K1100LT SE
1995 Honda NTV 650 P (now sold)
1986 BMW R80RT TIC (the money pit - sold)
1981 CX500B (sold)
1981 Honda C70 (sold)
1981 Honda C90 (written off on a gravelly bend!)
1960s BSA Bantam D7 (never did get it running)
Back to top
View user's profile Send private message
hosehoundfr86
Mad Brick Rider


Joined: 17 Jul 2013
Posts: 122
Location: New Brunswick,Canada

PostPosted: Fri Apr 15, 2016 8:51 am    Post subject: Re: Bleeding? Reply with quote

RobBowker wrote:
My fronts are pretty new s/s lines but the rears look original ('98 LT @ 37000). It looks lke an easy replacement and within my mechanicking abilities but I'm worried about bleeding the brakes afterwards. Clymer says go to a dealer. Is that really essential or can I just bleed like a non-ABS system?
I bled mine last summer like I do any vehicle, and they pumped up and work fine ,, Sounds like I had better get some front brake lines asap,, Although they appear fine ,, I know looks can be deceiving,,,,,Happy Trails
Back to top
View user's profile Send private message
RobBowker
Brick Rider


Joined: 16 Oct 2014
Posts: 43
Location: Oxfordshire, UK

PostPosted: Fri Apr 15, 2016 11:07 am    Post subject: Re: Bleeding? Reply with quote

hosehoundfr86 wrote:
RobBowker wrote:
My fronts are pretty new s/s lines but the rears look original ('98 LT @ 37000). It looks lke an easy replacement and within my mechanicking abilities but I'm worried about bleeding the brakes afterwards. Clymer says go to a dealer. Is that really essential or can I just bleed like a non-ABS system?
I bled mine last summer like I do any vehicle, and they pumped up and work fine ,, Sounds like I had better get some front brake lines asap,, Although they appear fine ,, I know looks can be deceiving,,,,,Happy Trails

Thanks for the reassurance. Thing is I'm still a bit nervous as hose replacement is likely to introduce air while simple flushing and bleeding isn't.
_________________
1998 K1100LT SE
1995 Honda NTV 650 P (now sold)
1986 BMW R80RT TIC (the money pit - sold)
1981 CX500B (sold)
1981 Honda C70 (sold)
1981 Honda C90 (written off on a gravelly bend!)
1960s BSA Bantam D7 (never did get it running)
Back to top
View user's profile Send private message
Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Fri Apr 15, 2016 2:04 pm    Post subject: Reply with quote

If you replace the lines or there is lots of air in the lines then it helps if you remove the calipers and hang them from some string to a garage rafter so that the air in the lines dloats up to the bleed valves.
_________________
93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
Back to top
View user's profile Send private message
wuckfitracing



Joined: 09 Mar 2016
Posts: 17

PostPosted: Fri Apr 15, 2016 4:25 pm    Post subject: Reply with quote

Rear was the easiest. I just unbolted the old pipe and replaced quickly. Then topped up the fluid, bled at the ABS unit then bled at the caliper untill no air came out. All lights went out when started back up.
_________________
K1100 RS 1993
Worksop Notts UK
Back to top
View user's profile Send private message
RobBowker
Brick Rider


Joined: 16 Oct 2014
Posts: 43
Location: Oxfordshire, UK

PostPosted: Sat Apr 16, 2016 8:31 am    Post subject: Reply with quote

wuckfitracing wrote:
Rear was the easiest. I just unbolted the old pipe and replaced quickly. Then topped up the fluid, bled at the ABS unit then bled at the caliper untill no air came out. All lights went out when started back up.


Thanks. So, does bleeding the ABS unit require a special bent spanner or something? Seems access to the bleed nipple is tight and obviously can't get a socket on there with a bleed pipe in place. Apologies for being a wuss about this, just not bled ABS system before.
_________________
1998 K1100LT SE
1995 Honda NTV 650 P (now sold)
1986 BMW R80RT TIC (the money pit - sold)
1981 CX500B (sold)
1981 Honda C70 (sold)
1981 Honda C90 (written off on a gravelly bend!)
1960s BSA Bantam D7 (never did get it running)
Back to top
View user's profile Send private message
Corkboy
Mad Brick Rider


Joined: 26 Aug 2013
Posts: 81
Location: Cork, Ireland

PostPosted: Sat Apr 16, 2016 9:56 am    Post subject: Reply with quote

RobBowker wrote:
wuckfitracing wrote:
Rear was the easiest. I just unbolted the old pipe and replaced quickly. Then topped up the fluid, bled at the ABS unit then bled at the caliper untill no air came out. All lights went out when started back up.


Thanks. So, does bleeding the ABS unit require a special bent spanner or something? Seems access to the bleed nipple is tight and obviously can't get a socket on there with a bleed pipe in place. Apologies for being a wuss about this, just not bled ABS system before.


I used a socket to open/loosen it, then an open ended spanner to bleed - you just need to lightly open/close it, not tighten it too much. Then a socket for the final tightening.
_________________
'08 K1200GT
'87 K100RS 0140995 (Gone)
'97 K1100LT 0188024 (Gone)
'08 Transalp 700 (Gone)
Back to top
View user's profile Send private message
RobBowker
Brick Rider


Joined: 16 Oct 2014
Posts: 43
Location: Oxfordshire, UK

PostPosted: Sat Apr 16, 2016 10:44 am    Post subject: Reply with quote

Corkboy wrote:
RobBowker wrote:
wuckfitracing wrote:
Rear was the easiest. I just unbolted the old pipe and replaced quickly. Then topped up the fluid, bled at the ABS unit then bled at the caliper untill no air came out. All lights went out when started back up.


Thanks. So, does bleeding the ABS unit require a special bent spanner or something? Seems access to the bleed nipple is tight and obviously can't get a socket on there with a bleed pipe in place. Apologies for being a wuss about this, just not bled ABS system before.


I used a socket to open/loosen it, then an open ended spanner to bleed - you just need to lightly open/close it, not tighten it too much. Then a socket for the final tightening.


Fab! Thanks all. Feeling empowered Very Happy
_________________
1998 K1100LT SE
1995 Honda NTV 650 P (now sold)
1986 BMW R80RT TIC (the money pit - sold)
1981 CX500B (sold)
1981 Honda C70 (sold)
1981 Honda C90 (written off on a gravelly bend!)
1960s BSA Bantam D7 (never did get it running)
Back to top
View user's profile Send private message
Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Sat Apr 16, 2016 5:35 pm    Post subject: Reply with quote

Be careful not to overtorque the bleed valves on the final tighten.
_________________
93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
Back to top
View user's profile Send private message
N41EF
Flying Brick Rider


Joined: 23 Mar 2014
Posts: 406
Location: Aiken, SC

PostPosted: Sat Apr 16, 2016 8:39 pm    Post subject: Reply with quote

it's 11mm? IIRC, I use a box end over the nipple, then put the bleed hose on. You only need to open it a quarter turn.

I also use a vac bleeder plus pump the brakes.
_________________
2014 R1200RT Water Cooled
2001 R1100S Light
1993 K1100LT. Nissan Ice Blue.(Gone)
Back to top
View user's profile Send private message
Display posts from previous:   
Post new topic   Reply to topic    K11 Owners Group Forum Index -> Tech All times are GMT - 4 Hours
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum


Powered by phpBB © 2001, 2005 phpBB Group