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Installing Johnny-CATZ lights on an LT

 
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Thu Feb 26, 2009 10:02 pm    Post subject: Installing Johnny-CATZ lights on an LT Reply with quote

My soopa doopa orange CATZ XLO lights showed up last week. I got my digital caliper out, did some measuring and headed to McMaster-Carr to order the hardware I’d need. The mounting of the lights was incredibly easy and only took a few minutes. Fortunately the wiring from my now removed WallyMart fog lights was just long enough to reach the XLOs so no rewiring was required.



(They are meant to be hung mounted so remember to pull the screws out of the side and flip the front ring and lens over so that the drain hole is pointing down.)

Here’s what was needed:

A) Two unthreaded 7/16” stainless steel spacers (one for each side) to go between the tangs. These were just a hair too wide but it only took a couple of minutes with a manual file to thin them enough to fit. $3.37 each

Link: http://www.mcmaster.com/#92320A878


B) Two unthreaded 1 1/4” stainless steel spacers (one for each side) to move them out far enough to clear the fender. Things worked out best if I put split lock washers on both ends of these longer standoff spacers. I didn’t buy the lock washers. I had some lying around. These spacers cost $6.00 each.

Link: http://www.mcmaster.com/#92320A670


C) Two M6x90 stainless steel cap head machine screws. I had to buy a box of ten for $11.36 so you could save a few bucks if you could find them individually for sale at a local store.

Link: http://www.mcmaster.com/#91292A204


Inside the fender I re-used the factory washer and lock nut.


Note that you will probably need different bolts and spacers for an RS. Due to wheel width, you’ll need a regular hex head M6 machine bolt and you’ll have to drop the wheel and insert if from the inside. Also the RS has the front reflector held by that bolt so maybe a slightly narrower standoff spacer would peobably work.

That is all. Thanks for turning us onto these, JO. Very Happy
_________________
93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE


Last edited by Flying Duck on Thu Feb 26, 2009 10:39 pm; edited 1 time in total
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Mystic Red
Flying Brick Rider


Joined: 28 Mar 2005
Posts: 2330
Location: Twin Lakes Idaho

PostPosted: Thu Feb 26, 2009 10:32 pm    Post subject: Reply with quote

Ride report, beam width and length at your convenience, sir. Did you tie them into the high or low beam and did you roll a relay for them or direct wire with a fuse?
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Scott Hespelt, '94 K11LT
K11 OG #466
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Thu Feb 26, 2009 10:47 pm    Post subject: Reply with quote

I have my fogs(now the XLOs) tied into the low beam with a relay and my Hella FF50 driving lights wired into the high beam with a relay.

Not really sure on the beam width and length stuff. All I can say is that if you see them you'll want them. Having Johnny ride behind me was all it took to convince me to buy them. I got them mostly to be seen by sleepy drivers since that orange really stands out but I'm also quite sure they'll work great in bad weather/rain/fog. I'm sure JO has ridden in crappy weather with them.

Johnny went to Death Valley last weekend and told me something like 10 other riders inquired about them.

Buy a pair. You won't be sorry.
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93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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Off the grid
Chaotic Good


Joined: 05 Jul 2006
Posts: 3414
Location: At the local taco truck waiting for Jo.

PostPosted: Thu Feb 26, 2009 10:54 pm    Post subject: Reply with quote

I've had a pair for months, but with the Motolites I have not felt the need to install more lights.

Slick install there tho Drake.
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owrstrich
Flying Brick Rider


Joined: 29 Oct 2006
Posts: 2566
Location: CheezConsin

PostPosted: Fri Feb 27, 2009 12:45 am    Post subject: Reply with quote

very nice fdk11og... im gonna have to do it right with your kit this summer...

mystic red... i have these things on all the time... during the day they seem to get the attention of the autos... same thing by night + they give you some road illumination... not much... but some... and most importantly they do not shine in the eyes of the auto drivers...

the beam pattern is 90 degrees horizontally... the reflectors are designed to throw the beam on the ground directly in front if the lamp + throw the beam out and low to the ground... it is called a cut off beam... meaning it shines down and out... not up... they dont shine any higher than they are mounted... the distance of the throw isnt sufficient for deer illumination at night... but great for fog...

an auto with xlo ambers mounted low... shows how they throw down...



this shows the fog beam pattern... not the amber bulb... its a gold bulb... but the pattern is the same...



j o
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Mystic Red
Flying Brick Rider


Joined: 28 Mar 2005
Posts: 2330
Location: Twin Lakes Idaho

PostPosted: Fri Feb 27, 2009 6:38 pm    Post subject: Reply with quote

10/4
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endoman100
Rider in the Sky


Joined: 26 Jan 2009
Posts: 338
Location: Hastings Fl.

PostPosted: Fri Feb 27, 2009 8:58 pm    Post subject: Re: Installing Johnny-CATZ lights on an LT Reply with quote

Flying Duck wrote:
My soopa doopa orange CATZ XLO lights showed up last week. I got my digital caliper out, did some measuring and headed to McMaster-Carr to order the hardware I’d need. The mounting of the lights was incredibly easy and only took a few minutes. Fortunately the wiring from my now removed WallyMart fog lights was just long enough to reach the XLOs so no rewiring was required.



(They are meant to be hung mounted so remember to pull the screws out of the side and flip the front ring and lens over so that the drain hole is pointing down.)
Flying duck could you save this in Tech Resources & Stickies
please I want to do this but It will be a while

Here’s what was needed:

A) Two unthreaded 7/16” stainless steel spacers (one for each side) to go between the tangs. These were just a hair too wide but it only took a couple of minutes with a manual file to thin them enough to fit. $3.37 each

Link: http://www.mcmaster.com/#92320A878


B) Two unthreaded 1 1/4” stainless steel spacers (one for each side) to move them out far enough to clear the fender. Things worked out best if I put split lock washers on both ends of these longer standoff spacers. I didn’t buy the lock washers. I had some lying around. These spacers cost $6.00 each.

Link: http://www.mcmaster.com/#92320A670


C) Two M6x90 stainless steel cap head machine screws. I had to buy a box of ten for $11.36 so you could save a few bucks if you could find them individually for sale at a local store.

Link: http://www.mcmaster.com/#91292A204


Inside the fender I re-used the factory washer and lock nut.


Note that you will probably need different bolts and spacers for an RS. Due to wheel width, you’ll need a regular hex head M6 machine bolt and you’ll have to drop the wheel and insert if from the inside. Also the RS has the front reflector held by that bolt so maybe a slightly narrower standoff spacer would peobably work.

That is all. Thanks for turning us onto these, JO. Very Happy


Flying Duck could you please save this in Tech Resources & Stickies
I want to do this but It will be a while befor I can
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1993 K1100RS
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Fri Feb 27, 2009 10:23 pm    Post subject: Reply with quote

If you're using Microsoft Internet Explorer then you can do a File->Save AS and save it as a web archive file. Then you'll have it on your PC and it won't get autopruned away.
_________________
93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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Off the grid
Chaotic Good


Joined: 05 Jul 2006
Posts: 3414
Location: At the local taco truck waiting for Jo.

PostPosted: Fri Feb 27, 2009 10:26 pm    Post subject: Reply with quote

People still use IE? Shocked
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2007 Triumph Tiger ABS. "Sabertooth"
2009 Husqvarna TE610. "The dirty Italian mistress"
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endoman100
Rider in the Sky


Joined: 26 Jan 2009
Posts: 338
Location: Hastings Fl.

PostPosted: Fri Feb 27, 2009 10:51 pm    Post subject: Reply with quote

Flying Duck wrote:
If you're using Microsoft Internet Explorer then you can do a File->Save AS and save it as a web archive file. Then you'll have it on your PC and it won't get autopruned away.

Thanks
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Time Is On My Side
Yes It Is
1993 K1100RS
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Sat Feb 28, 2009 10:55 pm    Post subject: Reply with quote

Off the grid wrote:
People still use IE? Shocked


You callin' me people? Them's fightin' words.

I use FireFox some but it seems to crash a lot.

I've tried Google Chrome too. Seems OK but haven't used it too much.

I used to be a heavy UNIX dude and do alot of sys admin on it. UNIX puts MS to shame.

I've thought about going Linux on one of my home PCs but I stick with Windows because it usually comes preloaded and there's so much freeware out there.
_________________
93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
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Tim (Midland Section)
Flying Brick Rider


Joined: 08 Apr 2005
Posts: 960
Location: Pinxton, Nottingham, England.

PostPosted: Sun Mar 01, 2009 5:18 pm    Post subject: Reply with quote

Quote:
I use FireFox some but it seems to crash a lot.

Mine used to, but not since the last update. If I want to save bits of this forum, I copy & paste it into word, then edit out all the HTML.
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Regards Tim,

Grey haired riders don't get that way by pure luck
1996 Guzzi Cali3 LAPD
1972 750 Commando
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Frank
Flying Brick Rider


Joined: 30 Jan 2006
Posts: 170
Location: Gold Coast Australia

PostPosted: Tue Mar 03, 2009 2:40 am    Post subject: Reply with quote

Afternoon Mr Duck

I am using Ubuntu Linux and Firefox. No problems at all. My system is so much more stable than that MS ****.


Nice lights by the way.
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Frank
Gold Coast Australia

BMW 1997 K1100LT - White

Ulysses Member 33144
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MakaSichu
Big Brick Rider


Joined: 25 Feb 2009
Posts: 57
Location: Here for now

PostPosted: Tue Mar 03, 2009 5:41 am    Post subject: Reply with quote

Off the grid wrote:
People still use IE? Shocked


Why yes, they do as a matter of fact Rolling Eyes Very Happy

Flying Duck, that's one real cool mounting system with the spacers and all. Cool

owrstrich, tell me more about your light pattern testing set up.
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