K11 Owners Group Forum Index K11 Owners Group
K11 Owners Group
 
 FAQFAQ   SearchSearch   MemberlistMemberlist   UsergroupsUsergroups   RegisterRegister 
 ProfileProfile   Log in to check your private messagesLog in to check your private messages   Log inLog in 

Speedo Repair

 
Post new topic   Reply to topic    K11 Owners Group Forum Index -> Tech
View previous topic :: View next topic  
Author Message
malcolmt
Flying Brick Rider


Joined: 23 Apr 2007
Posts: 369
Location: Parys, S.Africa

PostPosted: Sun May 16, 2010 1:49 pm    Post subject: Speedo Repair Reply with quote

Does anyone know where I may find the schematic of the rectangular speedo PCB.
I’m trying to resurrect an old cluster and need to identify a couple of components.



Thanks
Malcolm (t)
Joburg
Souf Afrika
_________________
******************************
A Bike on the road is worth two
in the shed
******************************
Back to top
View user's profile Send private message
Tim (Midland Section)
Flying Brick Rider


Joined: 08 Apr 2005
Posts: 960
Location: Pinxton, Nottingham, England.

PostPosted: Sun May 16, 2010 6:16 pm    Post subject: Reply with quote

Haven't got a schematic. However, you have one IC with numbers on, a couple of capacitors with numbers too, a pile of resistors which you can measure & check against their colour code & a pair of diodes, one may be a Zener which too you can test with a multimeter.
The speedo & odometer works by counting pulses from the rear wheel. A common failure is the wires between front & back. The speedo takes the pulses & drives a analogue meter the faster the pulses the higher the voltage. The odometer part amplifies the pulses & drives a stepper motor which drives the numbered wheels.
SO, what's NBG, the speedo, the odo or both? If both, chances are, is ISNT a faulty head unit. BTW the odo pulses are used to cancel the indicators after 300 metres, so if that works, the sender & wiring are OK.
Report back.
_________________
Regards Tim,

Grey haired riders don't get that way by pure luck
1996 Guzzi Cali3 LAPD
1972 750 Commando
G6HRN
#485
Back to top
View user's profile Send private message Visit poster's website
malcolmt
Flying Brick Rider


Joined: 23 Apr 2007
Posts: 369
Location: Parys, S.Africa

PostPosted: Mon May 17, 2010 4:19 am    Post subject: Reply with quote

Hi Tim,

I have a cluster which had various parts swapped to fix up my K75 and K11. The PCB in question is defiantly faulty. Like you say there is no problem identifying resistors, cap, and the IC. What is puzzling me is the device which looks like a diode (2nd on the right to the IC). It has no part num, or polarity markings, it is a dead short. I suspect it’s a diac but need a little more info to identify it. I suspect the 4th on the right is a zener , hopefully its part numbers are intact.

If a schematic was available I’d be able to work back and determine the parts I’m not certain of.
Cheers
Malcolm(t)
_________________
******************************
A Bike on the road is worth two
in the shed
******************************
Back to top
View user's profile Send private message
drikko
Flying Brick Rider


Joined: 20 Nov 2009
Posts: 1966
Location: Brisbane, OZ

PostPosted: Mon May 17, 2010 9:52 am    Post subject: Reply with quote

I had schematics of these boards years ago, but don't now. They are definitely on the interweb thingy if you keep looking!
_________________
K1100RS '97
Laverda RGS 1000 '84
Jim Young Trailer Sailer 5.7M WB

DISCLAIMER:- Anything I say may have been when I was drunk so please don't take it personally.

'Bigamy is having one wife/husband too many. Monogamy is the same.'
Oscar Wilde
Back to top
View user's profile Send private message
Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
Posts: 10102
Location: Bumf***, WA

PostPosted: Mon May 17, 2010 10:34 am    Post subject: Reply with quote

Tim (Midland Section) wrote:
BTW the odo pulses are used to cancel the indicators after 300 metres, so if that works, the sender & wiring are OK.
Report back.


210 actually. Not that it really matters though.
_________________
93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE
Back to top
View user's profile Send private message
Tim (Midland Section)
Flying Brick Rider


Joined: 08 Apr 2005
Posts: 960
Location: Pinxton, Nottingham, England.

PostPosted: Mon May 17, 2010 7:29 pm    Post subject: Reply with quote

malcolmt wrote:
Hi Tim,

I have a cluster which had various parts swapped to fix up my K75 and K11. The PCB in question is defiantly faulty. Like you say there is no problem identifying resistors, cap, and the IC. What is puzzling me is the device which looks like a diode (2nd on the right to the IC). It has no part num, or polarity markings, it is a dead short. I suspect it’s a diac but need a little more info to identify it. I suspect the 4th on the right is a zener , hopefully its part numbers are intact.

If a schematic was available I’d be able to work back and determine the parts I’m not certain of.
Cheers
Malcolm(t)


As I see it you now have 4 choices
1) try a diode, from the low res picture it looks like a 1N4148
2) try two diodes in parallel there as a suppressor.
3) Assume it is a Diac which can be made using 2 Zeners in series, selecting voltage for FSD of the meter. I think it may be there to damp the meter & prevent overvoltage.
4) test with it missing.

Is it the last component before the meter, surely a buzz out of the PCB will show whether it's driving the speedo or the ODO. You haven't said which bit or both is faulty.

Duck = Pedant Laughing
_________________
Regards Tim,

Grey haired riders don't get that way by pure luck
1996 Guzzi Cali3 LAPD
1972 750 Commando
G6HRN
#485
Back to top
View user's profile Send private message Visit poster's website
malcolmt
Flying Brick Rider


Joined: 23 Apr 2007
Posts: 369
Location: Parys, S.Africa

PostPosted: Sat May 22, 2010 5:13 pm    Post subject: Reply with quote

Hi all,

Tim, The cluster has a number of problems. Two years ago my K11 cluster developed a number of problems. The speedo and tacho failed, the neutral interlock stopped woking, and a couple of tracks on the flex PCB went up in smoke. I'm putting some effort into getting it sorted out.

The PCB in this topic is a preamp for the speedo pickup, once this is fixed I'll dig deeper and get other sections sorted out.

I've traced out the circuit of the PCB, the faulty part is a zener diode. What I don't know is its voltage.
It clips the output of the op amp, if anyone can help with the part num of this diode it will save me dismantling the working cluster on my K11.





Once the offending zener is identified I'll make a proper copy of the schemtic and post it.

Regards
Malcolm(t)
_________________
******************************
A Bike on the road is worth two
in the shed
******************************


Last edited by malcolmt on Sat May 22, 2010 5:20 pm; edited 2 times in total
Back to top
View user's profile Send private message
drikko
Flying Brick Rider


Joined: 20 Nov 2009
Posts: 1966
Location: Brisbane, OZ

PostPosted: Sat May 22, 2010 6:14 pm    Post subject: Reply with quote

My guess is it would be the same as D2, unfortinately the BZX550 name is a generic name for the series and doesn't nominate the voltage. The easiest way to find out is to stick 12V on the + and - terminals and see what voltage is across D2 as it's providing regulated voltage for the op amp. You don't need to connect anything else up to test that. The voltage would be written on it, but I bet its not visible. You could pull it out though.
_________________
K1100RS '97
Laverda RGS 1000 '84
Jim Young Trailer Sailer 5.7M WB

DISCLAIMER:- Anything I say may have been when I was drunk so please don't take it personally.

'Bigamy is having one wife/husband too many. Monogamy is the same.'
Oscar Wilde
Back to top
View user's profile Send private message
Tim (Midland Section)
Flying Brick Rider


Joined: 08 Apr 2005
Posts: 960
Location: Pinxton, Nottingham, England.

PostPosted: Sun May 23, 2010 7:34 pm    Post subject: Reply with quote

As D2 has a 390 Ohm resistor feeding it, I would expect it's value to be C5V1. This IMHO would give good headroom for external voltage variations.
I didn't realise there were so many electronics buffs on here. I tend to agree with Drikko probably both same value.
_________________
Regards Tim,

Grey haired riders don't get that way by pure luck
1996 Guzzi Cali3 LAPD
1972 750 Commando
G6HRN
#485
Back to top
View user's profile Send private message Visit poster's website
malcolmt
Flying Brick Rider


Joined: 23 Apr 2007
Posts: 369
Location: Parys, S.Africa

PostPosted: Mon May 24, 2010 4:00 am    Post subject: Reply with quote

I pulled out D2 over the weekend.
Its 7.5v.
When i get a spare mo I'll check the working card in the K11 clocks correct D3, and post a proper schematic.

Maybe D3 is a 5v1 zener.
_________________
******************************
A Bike on the road is worth two
in the shed
******************************
Back to top
View user's profile Send private message
drikko
Flying Brick Rider


Joined: 20 Nov 2009
Posts: 1966
Location: Brisbane, OZ

PostPosted: Mon Jul 05, 2010 9:01 am    Post subject: Reply with quote

Finally happened upon the circuit diagrams I had seen years ago here:-

http://www.ibmwr.org/ktech/speedo.gif

Looks like that last diode is just a simple diode not a zener at all. A 1n4148 or simiar should do.
_________________
K1100RS '97
Laverda RGS 1000 '84
Jim Young Trailer Sailer 5.7M WB

DISCLAIMER:- Anything I say may have been when I was drunk so please don't take it personally.

'Bigamy is having one wife/husband too many. Monogamy is the same.'
Oscar Wilde
Back to top
View user's profile Send private message
malcolmt
Flying Brick Rider


Joined: 23 Apr 2007
Posts: 369
Location: Parys, S.Africa

PostPosted: Mon Jul 05, 2010 10:33 am    Post subject: Reply with quote

Whoopee do
thanks a mill, i'll check it against my schematic when home.
_________________
******************************
A Bike on the road is worth two
in the shed
******************************
Back to top
View user's profile Send private message
Display posts from previous:   
Post new topic   Reply to topic    K11 Owners Group Forum Index -> Tech All times are GMT - 4 Hours
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum


Powered by phpBB © 2001, 2005 phpBB Group