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How to remove gear position switch on transmission.

 
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nobu



Joined: 13 Feb 2005
Posts: 23
Location: Japan

PostPosted: Tue May 04, 2010 9:59 am    Post subject: How to remove gear position switch on transmission. Reply with quote

Hi!

The gear indicator does not indicate correct gear.
Just in case, I checked the indicator works fine with several jumper cords.
I found it out the gear position switch has problem.

In order to remove the gear position switch from transmission, do I need remove the muffler and the swing arm also?
Or, can I remove only gear position switch without removing any parts?
My LT does not have CAT.
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BMW K1100LT `92
SUZUKI Vecster 125
YAMAHA TDR80
Renault Kangoo
TOKYO JAPAN
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tmarshall57
Mad Brick Rider


Joined: 07 May 2007
Posts: 98
Location: Tottington, Bury, Lancs, UK

PostPosted: Tue May 04, 2010 10:46 am    Post subject: Reply with quote

To gain access to the switch you will need to remove the swing arm. I think this also requires removal of the exhaust.

Has the switch always been problematic? If this has occurred recently it could be due to over enthusiastic washing of the bike (with a hose).

When I greased my splines I dismantled and cleaned the gear indicator switch as I had similar problems however after an over enthusiastic wash the switch became problematic again until it dried out - it took most of last summer to dry out. I now wash the bike with a bucket and sponge and the problem has not recurred.

If you do take the switch apart - watch out for the small springs and switch contacts taking flight!
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kstones
Brick Rider


Joined: 11 Mar 2006
Posts: 38
Location: N Yorks, England.

PostPosted: Tue May 04, 2010 5:37 pm    Post subject: Gear switch Reply with quote

Second that; the switch is joined by plastic clipping which is very hard and unmoving while it is cold; get it warmed thro and it comes apart a lot easier; then as warned watch out for flying bits. Even after i did that it was still reading wrong till a long time after - now!! - when it reads correctly. NO way to it till you get the swing arm off; no need to remove the exhaust; just support it when you take off the under gearbox clip and the pannier area "clip".
Good luck
Tony.
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nobu



Joined: 13 Feb 2005
Posts: 23
Location: Japan

PostPosted: Wed May 05, 2010 7:15 am    Post subject: Thanks! Reply with quote

Thank you so much!!

Today, I want to check the location of the gear position switch without removing any parts. But, I can not see that.
So, I will remove the swing arm... And the exhaust also.
Because, last week, I found out my exhaust has crack. After removing the exhaust from engine, I have to weld the exhaust. Sad
_________________
------------------------------
BMW K1100LT `92
SUZUKI Vecster 125
YAMAHA TDR80
Renault Kangoo
TOKYO JAPAN
------------------------------
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