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ljjohns Flying Brick Rider
Joined: 21 Oct 2006 Posts: 263 Location: El Paso
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Posted: Sun Mar 06, 2011 4:32 pm Post subject: Sunday's frustrations |
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Okay, so now the 95K11LT looks like the 96 K11LT parts bike: after putting the carbtune on it, found major disparities not correctable by adjusting the screws.
So we tore it down and while it's apart, we want to replace everything that we can while we're in there.
My problem is this: I can't find virtually any of the parts I need on realoem fiches so that I can place a parts order with the right numbers.
What do I need?
1. The air leaks appear to be from the throttle body vibration isolation rubber gaskets beneath the TBs, so I need to replace them.
2. While I'm in there, the four hoses from the airbox to the TBs could stand to be replaced.
3. The two oil recirculation hoses--from the crankcase to the airbox and then from the condenser unit in the airbox to the crankcase--should be replaced; we cut the intake line.
4. Between the fuel injector bodies and the crankcase there are o-rings; should be replaced while we're in there.
5. And then there's a rubber hose from the bottom of the airbox to the crankcase.
6. An itty-bitty piece missing is the plate covering the coils on the left side beneath the power outlet.
About the only things I can order from the fiches at the moment are the hose clamps and a new throttle cable (Thanks, Shogenai)
So my questions are two-fold: what on the above list can simply be supplied by commonly available parts (e.g., the o-rings beneath the FI bodies and crankcase, or the hoses recirculating through the airbox) and for those things like the hoses from the airbox to the TB, how do I find them?
This is an education: I'm thinking that by the time it's completed, I'll be too old to ride the bikes but I might have this one refined and the parts bike up and running too.
Thanks
Larry Johnson
El Paso, TX _________________ 1993 K1100LT (Washington)
1995 K1100LTSE
1996 K1100LTSE (parts)
2003 K1200LTC
1991 K75RT |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3121 Location: Central Iowa, USA
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Posted: Sun Mar 06, 2011 4:50 pm Post subject: |
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Larry, it sounds like you are about to do what I did to my '95 last year: replace all the rubber parts/pieces that have aged and cracked/leaking.
I'll lookup my purchasing invoice so I can give you all the part #'s of what I replaced.
I got all of my parts from Max's, they have a very good parts breakdown. I think alot better that Realoem. JMO _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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lee richter Mad Brick Rider
Joined: 05 Nov 2009 Posts: 83 Location: Orlando, FL
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Posted: Sun Mar 06, 2011 4:57 pm Post subject: |
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Go to www.maxbmw.com
click parts catalog
click K-bike
I just put new "Bushings" 11611461739 @ $ 7.66 each
O-ring 11611465169 @ $ 2.04 each
injector O-rings 13641730767 @ $ 3.93 each
on my '94 K-1100Lt _________________ Lee Richter
Orlando, FL
I like flying, HIGH or low, Wings or Not
182 Texas Tail Dragger
'39 J3 Cub
2000 HD Soft Tail Sold
2002 R1150R
1994 K1100LT |
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Lone Rider of Santa Fe
Joined: 30 Mar 2007 Posts: 18 Location: New Hampshire, USA
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Posted: Sun Mar 06, 2011 5:05 pm Post subject: |
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+1 re. Max for fiche and parts _________________ Paul
'96 K11RS "Victor" |
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ljjohns Flying Brick Rider
Joined: 21 Oct 2006 Posts: 263 Location: El Paso
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Posted: Sun Mar 06, 2011 5:28 pm Post subject: |
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Thanks, folks. The MaxBMW fiches are more useful.
That takes care of the 0-rings and what I call the vibration isolators but are described as "bushings" beneath the TBs and above the intake manifold.
I'm not sure that I want to spend $240 for a full new top air box. The hoses from the box to the TBs are hardening but not leaking.
As for the recirculating hoses from crankcase to airbox and back, is there any reason why I just couldn't get standard hoses from the local NAPA cut to length?
As I said, this has been an education: I'd been riding, obvliviously, since the early 80's but never have gotten this far into the innards of a bike.
The K12 is sitting dumb, fat and happy in the garage; the K11's (and the K75) now are giving me that education.
Thanks again to all.
Larry Johnson
El Paso TX _________________ 1993 K1100LT (Washington)
1995 K1100LTSE
1996 K1100LTSE (parts)
2003 K1200LTC
1991 K75RT |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10100 Location: Bumf***, WA
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Posted: Sun Mar 06, 2011 5:32 pm Post subject: |
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Instead of using those dumbass Oeticker clamps, I use these narrow hose clamps from McMaster-Carr:
http://www.mcmaster.com/#order-history/=bbi8tj
#6: The coils are exposed from the factory. I made my own covers (2 actually) from sheet aluminum and had them powder coated in black:
For a K1100 I sold I made one out of some black ABS plastic that I had left over from another project.
 _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3121 Location: Central Iowa, USA
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Posted: Sun Mar 06, 2011 5:33 pm Post subject: Re: Sunday's frustrations |
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ljjohns wrote: | Okay, so now the 95K11LT looks like the 96 K11LT parts bike: after putting the carbtune on it, found major disparities not correctable by adjusting the screws.
So we tore it down and while it's apart, we want to replace everything that we can while we're in there.
My problem is this: I can't find virtually any of the parts I need on realoem fiches so that I can place a parts order with the right numbers.
What do I need?
1. The air leaks appear to be from the throttle body vibration isolation rubber gaskets beneath the TBs, so I need to replace them. |
11611461739 BUSHING 0.04 4 @ $7.35
wrote: |
2. While I'm in there, the four hoses from the airbox to the TBs could stand to be replaced. |
The bent looking hose directly out of the top of the airbox are not individually replaceable.
wrote: |
3. The two oil recirculation hoses--from the crankcase to the airbox and then from the condenser unit in the airbox to the crankcase--should be replaced; we cut the intake line. |
Some have done away with those hoses as the filter in the air box has deteriorated to the point of being useless.
Here are 2 of the hoses that I replaced in that area.
13311461971 HOSE 0.13 1 @ $11.97
This hose is the one that fits on the rear of the TB's
11151461834 HOSE 0.14 1 @ $71.20
wrote: |
4. Between the fuel injector bodies and the crankcase there are o-rings; should be replaced while we're in there. |
11611465169 O-RING - 40.3X2.5 4 @ $2.04
wrote: |
5. And then there's a rubber hose from the bottom of the airbox to the crankcase. |
11151461835 VENT HOSE 0.10 1 @ $15.42
wrote: |
6. An itty-bitty piece missing is the plate covering the coils on the left side beneath the power outlet.
About the only things I can order from the fiches at the moment are the hose clamps and a new throttle cable (Thanks, Shogenai)
So my questions are two-fold: what on the above list can simply be supplied by commonly available parts (e.g., the o-rings beneath the FI bodies and crankcase, or the hoses recirculating through the airbox) and for those things like the hoses from the airbox to the TB, how do I find them?
This is an education: I'm thinking that by the time it's completed, I'll be too old to ride the bikes but I might have this one refined and the parts bike up and running too.
Thanks
Larry Johnson
El Paso, TX |
I also replaced all 8 of the injector o-rings while I had them out.
13641730767 O-RING - 7,52X3,53 8 @ $3.93
I basically replaced anything that was rubber from the fuel lines to the radiator cap gaskets to the radiator coolant hoses, oil fill cap o-rings, etc..... _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3121 Location: Central Iowa, USA
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Posted: Sun Mar 06, 2011 5:35 pm Post subject: |
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ljjohns wrote: | As for the recirculating hoses from crankcase to airbox and back, is there any reason why I just couldn't get standard hoses from the local NAPA cut to length? |
One of them, I don't remember which one has a molded "fitting end" inside the air box and installs from the "inside-out"
Most any of the regular vac hoses should be generically replaceable. _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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ljjohns Flying Brick Rider
Joined: 21 Oct 2006 Posts: 263 Location: El Paso
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Posted: Sun Mar 06, 2011 5:49 pm Post subject: Changing the topic a bit... |
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All of your inputs are invaluable, and I thank you.
Now I have another question: we pulled the injectors and they looked dirty (the bike has 35K on it). Should I send them off for a rebuild, and if so where? or should I just replace the o-rings?
Thanks from your student to his professors.
Larry Johnson
El Paso TX _________________ 1993 K1100LT (Washington)
1995 K1100LTSE
1996 K1100LTSE (parts)
2003 K1200LTC
1991 K75RT |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3121 Location: Central Iowa, USA
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Posted: Sun Mar 06, 2011 5:54 pm Post subject: |
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If they are currently working, I'd just replace the o-rings and use some injector cleaner on a regular basis in the fuel.
Mine were close to 70K and I just replace the o-rings and put them back in.
I have also been using injector cleaner in the fuel on a regular basis to help clean them up/keep them clean. _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10100 Location: Bumf***, WA
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Posted: Sun Mar 06, 2011 6:05 pm Post subject: |
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If it's been sitting for a while then I'd send them off to Mr. Injector. Good prices, good work, free new O-rings and quick turn-around. Then you'll KNOW they're nice and clean.
Whatever you do don't buy injector O-rings from BMW - total ripoff for a generic part. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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