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Rear main oil seal replacement. What else should I replace?

 
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ansobu



Joined: 26 Apr 2011
Posts: 10
Location: 43320

PostPosted: Thu Jun 09, 2011 9:35 pm    Post subject: Rear main oil seal replacement. What else should I replace? Reply with quote

Hi all,

I just bought a 1993 K1100RS with 90k on the clock. It seems the only issue with the bike so far is that it appears the rear main oil seal is leaking. enough so that when I leave the lower fairing off for a night I find a small puddle of oil on the ground in the morning.

I plan on taking it apart myself, but would like to know of any other seals / gaskets I may want to replace when I have everything taken apart.

This will be my first big maintenance done on any of my bikes by myself, and Shoganai's thread has finally convinced me to take the big leap!
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2xcelr8
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Joined: 29 Sep 2009
Posts: 71
Location: SE Wisconsin

PostPosted: Thu Jun 09, 2011 10:13 pm    Post subject: Water/Oil Pump Reply with quote

Question Are you sure it is the rear seal? Is it leaking out of the hole in the bottom of the bellhousing? I only ask as I would think a leak here would end up on the floor with or without the belly fairing in place. Could it be the oil pump seal? That usually coats the entire bottom of the motor and drips in the belly fairing. If you are replacing the rear main seal, you will be replacing the clutch o-ring while you are there. You will find wrenching on your own bike a good learning experience and very rewarding. Let us know if you run into problems.
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Scott_Anderson
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PostPosted: Fri Jun 10, 2011 2:52 am    Post subject: Reply with quote

Another possibility could be the pan seal. Its only an rtv gasket seal and will leak with age.I redid mine on my '95 cause it was leaking.
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SugarHillCTD
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PostPosted: Fri Jun 10, 2011 3:38 am    Post subject: Reply with quote

All good info so far and probably what is causing your oil pool.

Another (remote?) possibility is what I found on my departed '93 K-RS

http://k11og.org/forum/viewtopic.php?t=8395&start=0&postdays=0&postorder=asc&highlight=groove

Good luck with the leak.

John
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ansobu



Joined: 26 Apr 2011
Posts: 10
Location: 43320

PostPosted: Fri Jun 10, 2011 9:04 am    Post subject: Reply with quote

It is leaking from the little weep hole that Shoganai's was leaking from (right at the bell housing).

http://k11og.org/forum/viewtopic.php?t=5777&postdays=0&postorder=asc&start=90

I just had the pan off the other day when I changed the oil (didn't have a wrench for the filter the PO had in there) and cleaned all the surfaces around the oil pump / pan to make sure where / what was leaking. Pan gasket is holding with my RTV job and the oil pump isnt leaking at all.

Thanks for the heads up on the clutch o-ring, I had seen something about it before, but didn't know what should be replaced.[/url]
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Shoganai
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Joined: 27 Apr 2005
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PostPosted: Fri Jun 10, 2011 10:38 am    Post subject: Reply with quote

You'll a new clutch nut, O-ring and thrust washer.
Also the 6 bolts on the clutch housing.
They are all one time use.

Be SUPER dupper aware that the clutch assm. is a balanced unit. Use acetone or brake cleaner to clean three points around the clutch housing. Then use a permanent marker or white out to mark the housing and all near to that line parts.

While you are in there you'll find things you weren't expecting to replace as with all projects of this scope.

You can look at my thread and see that I had a local BMW shop replace the output shaft seal because I didn't want to buy the drift to seat it.
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Flying Duck
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PostPosted: Fri Jun 10, 2011 12:30 pm    Post subject: Reply with quote

If it's coming out of the weep hole and is motor oil then there's two places where it can leak: The rear main seal or the clutch nut O-ring. You need to open up the clutch to determine which one it is. If it's leaking inside the clutch hosing (big aluminum bucket) then it's the O-ring. If it's leaking where the drive shaft comes out of the block then it's the rear main seal.

99% of the time the problem is that the O-ring has dried out and cracked. Why people insist upon replacing the rear main seal too is beyond me. JMHO but that's wasting extra time, effort and money to fix something that ain't broke.

I've seen many a bad O-ring but never a bad rear main seal.


If it's coming out of the weep hole and is gear oil then it's either the tranny input shaft seal or the small seal at the back of the clutch pushrod. If the pushrod is wet with gear oil then it's the rear one.
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E T
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PostPosted: Sat Jun 11, 2011 11:47 pm    Post subject: Reply with quote

You could always put a HARLEY-DAVIDSON name plate on it, then chalk it off to normal.. Shocked Very Happy Very Happy Very Happy
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TMCKRS4V
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PostPosted: Sun Jun 12, 2011 11:43 am    Post subject: 90K Paralever.. Reply with quote

Do a close inspection of your front U Joint. Mine failed at 90,000. I was told this was not uncommon. This event precipitated a R&R transmission. (Not much fun.)
Learn about the recipies of the straight Honda Moly 60 vs Paul Glaves Wurth blend, Phasing the d/s. R&R the cluthch while you are there.

-Recently took a 400mi spin on a S1000RR and caused me to reflect on the simple virtue of a chain drive.
-Just sayin...
Good Luck!
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Flying Duck
PsyKotic Waterfowl


Joined: 27 Jan 2005
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PostPosted: Sun Jun 12, 2011 1:47 pm    Post subject: Re: 90K Paralever.. Reply with quote

TMCKRS4V wrote:
Do a close inspection of your front U Joint.


Either the front or rear U-joint can fail so it's best to inspect them both. Check for "lumpiness" in the bearings.
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86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
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mnb
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PostPosted: Sun Jun 12, 2011 3:09 pm    Post subject: Reply with quote

Flying Duck wrote:
I've seen many a bad O-ring but never a bad rear main seal.


Whatever the seal (gasket, o-ring, whatever) is between the engine and tranny on my bike started leaking (just barely) at 38k miles.


E T wrote:
You could always put a HARLEY-DAVIDSON name plate on it, then chalk it off to normal.. Shocked Very Happy Very Happy Very Happy


My K1100 as mentioned above, blew a seal (although no oil touched the ground, I had it dealt with promptly). My F800GS fries clutches for breakfast (averaging 6000 miles a clutch due to BMWs design and cheap outsourced parts). BMW quality is not what it used to be.

On the other hand, my '07 Harley has only had a minor week where the cable enters the tranny. It's never leaked a drop on the ground and is, without question, the most reliable bike I've ever owned. 48,000 miles and counting so far.

The AMF era of bad Harley quality ended in 1980. Any Harley that's leaking now is probably doing so because of the lack of skill of the owner who THINKS he's a mechanic.
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BobZ(IL)
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PostPosted: Mon Jun 13, 2011 7:45 am    Post subject: Reply with quote

Quote:
F800GS fries clutches for breakfast


Whoa, I may have to rethink my short-list of bikes to get if I win the lottery.
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tibbe
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PostPosted: Tue Jun 14, 2011 4:39 pm    Post subject: Reply with quote

Hi

Got oil on the left side of the bellhouse but none underneath.
Thought it was the rear main seal of the engine as it tasted oil but as I took the gearbox out it was rel. dry inside the beelhouse.
Seems to been the oilring of the starter thats leaking.

Will replace the starter oilring but the Q are should I replace the selaing of the gearbox input shaft ( did it 2 y ago ). Will replace the sealing ring at the enginge outputshaft and should I replace the main sealing of the engine output shaft. ?

PS. it's a -94 K11LT with 120.000 km ( appr. 75 k mls ).

/Sven-Erik
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whyoldbill
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PostPosted: Tue Jun 14, 2011 5:03 pm    Post subject: Reply with quote

tibbe wrote:
Hi

Got oil on the left side of the bellhouse but none underneath.
Thought it was the rear main seal of the engine as it tasted oil but as I took the gearbox out it was rel. dry inside the beelhouse.
Seems to been the oilring of the starter thats leaking.

Will replace the starter oilring but the Q are should I replace the selaing of the gearbox input shaft ( did it 2 y ago ). Will replace the sealing ring at the enginge outputshaft and should I replace the main sealing of the engine output shaft. ?

PS. it's a -94 K11LT with 120.000 km ( appr. 75 k mls ).

/Sven-Erik

I would, for 2 reasons:
A - Most of the major disassembly has been done already, not much more work to change out those seals
B - If you don't, the bike will take vengeance and will leak shortly after you reassemble... Confused (Mechanical things are inherently evil)

That's my two cents worth...

Bill
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SugarHillCTD
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PostPosted: Tue Jun 14, 2011 7:00 pm    Post subject: Reply with quote

whyoldbill wrote:
I would, for 2 reasons:
A - Most of the major disassembly has been done already, not much more work to change out those seals
B - If you don't, the bike will take vengeance and will leak shortly after you reassemble... Confused (Mechanical things are inherently evil)

That's my two cents worth...

Bill


Reason A is what Rusty Gill (THE parts guy at MaxBMW) gave me when I was talking to him about a clutch job I had to do on my old '93 K-RS 3 years ago.

And NO it wasn't just to sell me the seal, because he talked me out of buying some other parts- parts that I thought I needed- but he did not.
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Mystic Red
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PostPosted: Tue Jun 14, 2011 9:46 pm    Post subject: Reply with quote

Quote:
Will replace the starter oilring but the Q are should I replace the selaing of the gearbox input shaft ( did it 2 y ago ).


Replace a 2 year old seal that's not leaking???? That's kinda overkill to me. Now if it had some miles on it or hadn't ever been replaced it would make more sense...but that's me.
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ansobu



Joined: 26 Apr 2011
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PostPosted: Mon Jul 04, 2011 9:09 am    Post subject: Reply with quote

tibbe wrote:
Hi

Got oil on the left side of the bellhouse but none underneath.
Thought it was the rear main seal of the engine as it tasted oil but as I took the gearbox out it was rel. dry inside the beelhouse.
Seems to been the oilring of the starter thats leaking.
/Sven-Erik


I just got everything disassembled yesterday, and found the exact same thing... starter o-ring was broken in 2 places, lots of burned oil on top, sides of engine / transmission. I even had a dry inside of the bell housing when I took it off. However I still saw oil dripping out of the weep hole... maybe the oil from the starter dripped so much it went all the way to the bottom of the bellhousing?

Anyways, as I had a jack on the transmission about to pull it out, I noticed transmission fluid leaking from around where the clutch lever goes into the rear of the transmission. I would say that maybe 3-4 ounces came out in total. (on my jack and on the floor. I still haven't taken off the driveshaft, so the transmission / driveshaft / driveshaft hosuing are still assembled. What should I be looking for when I start to disassemble everything? Should I just take it into the dealer and have them replace all the seals?

At this point, I have the clutch entirely off, the transmission is sitting on the floor, and evrything is labeled and marked. Just waiting on some more parts to arrive.
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Scott_Anderson
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PostPosted: Mon Jul 04, 2011 2:58 pm    Post subject: Reply with quote

Sounds like you may just need to replace the boot on the back of the transmission.
Not that expensive and easy to replace if you have it off of the bike.
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1995 K1100LT 0302044
2017 FLHTK Ultra Limited
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Garmin Zumo 550
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"One who does not ask questions is ashamed to learn" Danish proverb
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drikko
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PostPosted: Mon Jul 04, 2011 4:43 pm    Post subject: Reply with quote

BobZ(IL) wrote:
Quote:
F800GS fries clutches for breakfast


Whoa, I may have to rethink my short-list of bikes to get if I win the lottery.


Likewise although I've even been for a test ride on one and loved it! Rethink methinks....
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