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Jeeves Big Brick Rider
Joined: 25 Apr 2011 Posts: 72 Location: Vancouver Island,B.C. Canada
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Posted: Fri Sep 30, 2011 12:08 am Post subject: headlight trouble |
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hey gang just coming home and my headlight went out, and now that i think about it they did the same the other nite,for just a second, after activating the heated grips(almost for the first time)so at first i thought it was the bulb(just replaced 500 km ago)but then noticed on flash to pass the headlight worked so rode for a bit and played with it and got the light to work on high beam and got home like that,ps the bulb i changed was a 55/100 which i was told was illegal and replaced it with a 55/60,so what is it ?switch,relay,wiring any experience would help,thanks in advance Jeeves _________________ K1100 RS 1993,the fast mystic red one with the burnished gold stuff
K 75 C 1986 black,naked and collector plate
R 75/5 1971 black naked and beautiful and under construction,,but getting closer by the day |
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drikko Flying Brick Rider
Joined: 20 Nov 2009 Posts: 1966 Location: Brisbane, OZ
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Posted: Fri Sep 30, 2011 1:22 am Post subject: |
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Almost certainly the switch, they're easy to pull apart, clean up the contacts with fine wet and dry sandpaper, get some dielectric grease from a car or electronics shop, put it on the contacts and you should be good to go, make sure the springs behind the contacts are in good shape, mine were actually missing altogether. Bic pens come in handy sometimes. _________________ K1100RS '97
Laverda RGS 1000 '84
Jim Young Trailer Sailer 5.7M WB
DISCLAIMER:- Anything I say may have been when I was drunk so please don't take it personally.
'Bigamy is having one wife/husband too many. Monogamy is the same.'
Oscar Wilde |
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Jeeves Big Brick Rider
Joined: 25 Apr 2011 Posts: 72 Location: Vancouver Island,B.C. Canada
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Posted: Fri Sep 30, 2011 1:34 am Post subject: |
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| drikko wrote: | | Almost certainly the switch, they're easy to pull apart, clean up the contacts with fine wet and dry sandpaper, get some dielectric grease from a car or electronics shop, put it on the contacts and you should be good to go, make sure the springs behind the contacts are in good shape, mine were actually missing altogether. Bic pens come in handy sometimes. | thanks drikko i'll pull it apart and clean it up,now that you mention switch that seems the way it flickered would be contacts  _________________ K1100 RS 1993,the fast mystic red one with the burnished gold stuff
K 75 C 1986 black,naked and collector plate
R 75/5 1971 black naked and beautiful and under construction,,but getting closer by the day |
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Tim (Midland Section) Flying Brick Rider

Joined: 08 Apr 2005 Posts: 960 Location: Pinxton, Nottingham, England.
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Posted: Fri Sep 30, 2011 1:48 pm Post subject: |
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I hope it's not too late:-
Please dismantle it inside a plastic bag to avoid "ping fukit" loss of bits.
And, more importantly DO NOT use wet / dry if you can help it. It will fubar the contacts by removing the plating & leaving grit embedded in the surface. IMHO the roughest abrasive to use is the inside surface of a cereal box, sprayed with WD 40 or contact cleaner.
HTH _________________ Regards Tim,
Grey haired riders don't get that way by pure luck
1996 Guzzi Cali3 LAPD
1972 750 Commando
G6HRN
#485 |
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Inge K. Flying Brick Rider
Joined: 30 Apr 2011 Posts: 458 Location: Norway
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Posted: Fri Sep 30, 2011 3:35 pm Post subject: |
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Check this link about dismantling the switch.
I would advice to mount relays in the headlight circuit, to get less load on the switch.
They´re easily fried, even with the standard bulb, have repaired a whole bunch of them.
Inge K. |
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Stoked Steve Flying Brick Rider

Joined: 01 Sep 2004 Posts: 1402 Location: Virginia Beach, VA
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Posted: Fri Sep 30, 2011 4:50 pm Post subject: |
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Eastern Beaver makes a great headlight relay kit. _________________ Steve
Virginia Beach, VA
93 K1100RS Mystic Red SOLD
12 Suzuki DL650A VStrom |
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SugarHillCTD Site Admin

Joined: 10 Oct 2007 Posts: 4238 Location: Now in Eastern Pennsylvania
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Posted: Fri Sep 30, 2011 4:54 pm Post subject: |
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| skdonlan wrote: | | Eastern Beaver makes a great headlight relay kit. |
+1
Had it on my '93 RS and now on my '92.
Just make sure the EB relays have a good ground, right Scott?  _________________ John & Cathy
'92 K100RS4V Pearl White SOLD
'04 K1200GT
IBA Several-SS1k, BBG, 50CC NYC to S.F. |
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