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ansobu

Joined: 26 Apr 2011 Posts: 10 Location: 43320
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Posted: Thu Jun 09, 2011 9:35 pm Post subject: Rear main oil seal replacement. What else should I replace? |
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Hi all,
I just bought a 1993 K1100RS with 90k on the clock. It seems the only issue with the bike so far is that it appears the rear main oil seal is leaking. enough so that when I leave the lower fairing off for a night I find a small puddle of oil on the ground in the morning.
I plan on taking it apart myself, but would like to know of any other seals / gaskets I may want to replace when I have everything taken apart.
This will be my first big maintenance done on any of my bikes by myself, and Shoganai's thread has finally convinced me to take the big leap! _________________ 1993 K1100RS - 90K miles
1989 Honda Hawk GT NT650
1988 Suzuki Katana GSX1100F
1984 Honda Sabre VF700S |
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2xcelr8 Big Brick Rider
Joined: 29 Sep 2009 Posts: 71 Location: SE Wisconsin
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Posted: Thu Jun 09, 2011 10:13 pm Post subject: Water/Oil Pump |
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Are you sure it is the rear seal? Is it leaking out of the hole in the bottom of the bellhousing? I only ask as I would think a leak here would end up on the floor with or without the belly fairing in place. Could it be the oil pump seal? That usually coats the entire bottom of the motor and drips in the belly fairing. If you are replacing the rear main seal, you will be replacing the clutch o-ring while you are there. You will find wrenching on your own bike a good learning experience and very rewarding. Let us know if you run into problems. _________________ Doug
'96 K1100RS, '94 K1100LT, '84 Honda VF700F Interceptor (4 sale) |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3122 Location: Central Iowa, USA
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Posted: Fri Jun 10, 2011 2:52 am Post subject: |
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Another possibility could be the pan seal. Its only an rtv gasket seal and will leak with age.I redid mine on my '95 cause it was leaking. _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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SugarHillCTD Site Admin

Joined: 10 Oct 2007 Posts: 4238 Location: Now in Eastern Pennsylvania
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ansobu

Joined: 26 Apr 2011 Posts: 10 Location: 43320
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Posted: Fri Jun 10, 2011 9:04 am Post subject: |
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It is leaking from the little weep hole that Shoganai's was leaking from (right at the bell housing).
http://k11og.org/forum/viewtopic.php?t=5777&postdays=0&postorder=asc&start=90
I just had the pan off the other day when I changed the oil (didn't have a wrench for the filter the PO had in there) and cleaned all the surfaces around the oil pump / pan to make sure where / what was leaking. Pan gasket is holding with my RTV job and the oil pump isnt leaking at all.
Thanks for the heads up on the clutch o-ring, I had seen something about it before, but didn't know what should be replaced.[/url] _________________ 1993 K1100RS - 90K miles
1989 Honda Hawk GT NT650
1988 Suzuki Katana GSX1100F
1984 Honda Sabre VF700S |
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Shoganai Biscuit Fluffer

Joined: 27 Apr 2005 Posts: 2234 Location: Culpeper,VA
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Posted: Fri Jun 10, 2011 10:38 am Post subject: |
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You'll a new clutch nut, O-ring and thrust washer.
Also the 6 bolts on the clutch housing.
They are all one time use.
Be SUPER dupper aware that the clutch assm. is a balanced unit. Use acetone or brake cleaner to clean three points around the clutch housing. Then use a permanent marker or white out to mark the housing and all near to that line parts.
While you are in there you'll find things you weren't expecting to replace as with all projects of this scope.
You can look at my thread and see that I had a local BMW shop replace the output shaft seal because I didn't want to buy the drift to seat it. _________________ 1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak
The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT
Nana korobi ya oki |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Fri Jun 10, 2011 12:30 pm Post subject: |
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If it's coming out of the weep hole and is motor oil then there's two places where it can leak: The rear main seal or the clutch nut O-ring. You need to open up the clutch to determine which one it is. If it's leaking inside the clutch hosing (big aluminum bucket) then it's the O-ring. If it's leaking where the drive shaft comes out of the block then it's the rear main seal.
99% of the time the problem is that the O-ring has dried out and cracked. Why people insist upon replacing the rear main seal too is beyond me. JMHO but that's wasting extra time, effort and money to fix something that ain't broke.
I've seen many a bad O-ring but never a bad rear main seal.
If it's coming out of the weep hole and is gear oil then it's either the tranny input shaft seal or the small seal at the back of the clutch pushrod. If the pushrod is wet with gear oil then it's the rear one. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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E T Flying Brick Rider
Joined: 21 Jan 2010 Posts: 265 Location: Colbert Wa
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Posted: Sat Jun 11, 2011 11:47 pm Post subject: |
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You could always put a HARLEY-DAVIDSON name plate on it, then chalk it off to normal..  _________________ 1993 K1100LT
2005 Honda VTX 1300c---Passed |
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TMCKRS4V Big Brick Rider
Joined: 02 Dec 2008 Posts: 58 Location: NorCal
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Posted: Sun Jun 12, 2011 11:43 am Post subject: 90K Paralever.. |
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Do a close inspection of your front U Joint. Mine failed at 90,000. I was told this was not uncommon. This event precipitated a R&R transmission. (Not much fun.)
Learn about the recipies of the straight Honda Moly 60 vs Paul Glaves Wurth blend, Phasing the d/s. R&R the cluthch while you are there.
-Recently took a 400mi spin on a S1000RR and caused me to reflect on the simple virtue of a chain drive.
-Just sayin...
Good Luck! _________________ Tom Connolly
91 K100RS4V
Novato, CA
MOA / BMW NorCal / AMA |
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Flying Duck PsyKotic Waterfowl

Joined: 27 Jan 2005 Posts: 10102 Location: Bumf***, WA
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Posted: Sun Jun 12, 2011 1:47 pm Post subject: Re: 90K Paralever.. |
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| TMCKRS4V wrote: | | Do a close inspection of your front U Joint. |
Either the front or rear U-joint can fail so it's best to inspect them both. Check for "lumpiness" in the bearings. _________________ 93 LT (x2)
94 RS
86-97 K75F(K75/100/1100 Frankenbrick)
86 K75C w/paralever, hi perf cams,TURBO!
91 & 92 K75Ss
91 K1
86 custom K100
14 WR250R
IBA #17739 (SS1K, BBG, 50CC)
Buy parts HERE |
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mnb Flying Brick Rider

Joined: 20 Jun 2007 Posts: 660 Location: San Jose, CA
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Posted: Sun Jun 12, 2011 3:09 pm Post subject: |
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| Flying Duck wrote: | | I've seen many a bad O-ring but never a bad rear main seal. |
Whatever the seal (gasket, o-ring, whatever) is between the engine and tranny on my bike started leaking (just barely) at 38k miles.
| E T wrote: | You could always put a HARLEY-DAVIDSON name plate on it, then chalk it off to normal..  |
My K1100 as mentioned above, blew a seal (although no oil touched the ground, I had it dealt with promptly). My F800GS fries clutches for breakfast (averaging 6000 miles a clutch due to BMWs design and cheap outsourced parts). BMW quality is not what it used to be.
On the other hand, my '07 Harley has only had a minor week where the cable enters the tranny. It's never leaked a drop on the ground and is, without question, the most reliable bike I've ever owned. 48,000 miles and counting so far.
The AMF era of bad Harley quality ended in 1980. Any Harley that's leaking now is probably doing so because of the lack of skill of the owner who THINKS he's a mechanic. _________________ M N B
1997 BMW K1100LT ABS Special Edition
2003 Husqvarna TE610e
2007 Harley Davidson Road King
2009 BMW F800GS
2011 Husqvarna TE310
2014 Ducati Multistrada Pikes Peak MNB Edition |
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BobZ(IL) Rider in the Sky

Joined: 20 May 2007 Posts: 651 Location: Bourbonnais, IL
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Posted: Mon Jun 13, 2011 7:45 am Post subject: |
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| Quote: | | F800GS fries clutches for breakfast |
Whoa, I may have to rethink my short-list of bikes to get if I win the lottery. _________________ '93 K1100LT
'78 R100S
'05 R1200GS
BMWMOA, CRBMWOA, ABC, K11OG #997
Live well, do good work, enjoy the ride. |
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tibbe Flying Brick Rider
Joined: 14 Jul 2003 Posts: 190 Location: Lulea Sweden
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Posted: Tue Jun 14, 2011 4:39 pm Post subject: |
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Hi
Got oil on the left side of the bellhouse but none underneath.
Thought it was the rear main seal of the engine as it tasted oil but as I took the gearbox out it was rel. dry inside the beelhouse.
Seems to been the oilring of the starter thats leaking.
Will replace the starter oilring but the Q are should I replace the selaing of the gearbox input shaft ( did it 2 y ago ). Will replace the sealing ring at the enginge outputshaft and should I replace the main sealing of the engine output shaft. ?
PS. it's a -94 K11LT with 120.000 km ( appr. 75 k mls ).
/Sven-Erik |
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whyoldbill Flying Brick Rider
Joined: 12 Jun 2006 Posts: 440 Location: in the boonies, northwest of Columbus, Ohio
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Posted: Tue Jun 14, 2011 5:03 pm Post subject: |
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| tibbe wrote: | Hi
Got oil on the left side of the bellhouse but none underneath.
Thought it was the rear main seal of the engine as it tasted oil but as I took the gearbox out it was rel. dry inside the beelhouse.
Seems to been the oilring of the starter thats leaking.
Will replace the starter oilring but the Q are should I replace the selaing of the gearbox input shaft ( did it 2 y ago ). Will replace the sealing ring at the enginge outputshaft and should I replace the main sealing of the engine output shaft. ?
PS. it's a -94 K11LT with 120.000 km ( appr. 75 k mls ).
/Sven-Erik |
I would, for 2 reasons:
A - Most of the major disassembly has been done already, not much more work to change out those seals
B - If you don't, the bike will take vengeance and will leak shortly after you reassemble... (Mechanical things are inherently evil)
That's my two cents worth...
Bill _________________ '02 - GL1800
The desired effect is what you get when you improve your interplanetary funksmanship - George Clinton |
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SugarHillCTD Site Admin

Joined: 10 Oct 2007 Posts: 4238 Location: Now in Eastern Pennsylvania
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Posted: Tue Jun 14, 2011 7:00 pm Post subject: |
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| whyoldbill wrote: | I would, for 2 reasons:
A - Most of the major disassembly has been done already, not much more work to change out those seals
B - If you don't, the bike will take vengeance and will leak shortly after you reassemble... (Mechanical things are inherently evil)
That's my two cents worth...
Bill |
Reason A is what Rusty Gill (THE parts guy at MaxBMW) gave me when I was talking to him about a clutch job I had to do on my old '93 K-RS 3 years ago.
And NO it wasn't just to sell me the seal, because he talked me out of buying some other parts- parts that I thought I needed- but he did not. _________________ John & Cathy
'92 K100RS4V Pearl White SOLD
'04 K1200GT
IBA Several-SS1k, BBG, 50CC NYC to S.F. |
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Mystic Red Flying Brick Rider

Joined: 28 Mar 2005 Posts: 2330 Location: Twin Lakes Idaho
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Posted: Tue Jun 14, 2011 9:46 pm Post subject: |
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| Quote: | | Will replace the starter oilring but the Q are should I replace the selaing of the gearbox input shaft ( did it 2 y ago ). |
Replace a 2 year old seal that's not leaking???? That's kinda overkill to me. Now if it had some miles on it or hadn't ever been replaced it would make more sense...but that's me. _________________ Scott Hespelt, '94 K11LT
K11 OG #466 |
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ansobu

Joined: 26 Apr 2011 Posts: 10 Location: 43320
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Posted: Mon Jul 04, 2011 9:09 am Post subject: |
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| tibbe wrote: | Hi
Got oil on the left side of the bellhouse but none underneath.
Thought it was the rear main seal of the engine as it tasted oil but as I took the gearbox out it was rel. dry inside the beelhouse.
Seems to been the oilring of the starter thats leaking.
/Sven-Erik |
I just got everything disassembled yesterday, and found the exact same thing... starter o-ring was broken in 2 places, lots of burned oil on top, sides of engine / transmission. I even had a dry inside of the bell housing when I took it off. However I still saw oil dripping out of the weep hole... maybe the oil from the starter dripped so much it went all the way to the bottom of the bellhousing?
Anyways, as I had a jack on the transmission about to pull it out, I noticed transmission fluid leaking from around where the clutch lever goes into the rear of the transmission. I would say that maybe 3-4 ounces came out in total. (on my jack and on the floor. I still haven't taken off the driveshaft, so the transmission / driveshaft / driveshaft hosuing are still assembled. What should I be looking for when I start to disassemble everything? Should I just take it into the dealer and have them replace all the seals?
At this point, I have the clutch entirely off, the transmission is sitting on the floor, and evrything is labeled and marked. Just waiting on some more parts to arrive. _________________ 1993 K1100RS - 90K miles
1989 Honda Hawk GT NT650
1988 Suzuki Katana GSX1100F
1984 Honda Sabre VF700S |
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Scott_Anderson Site Admin
Joined: 05 Sep 2006 Posts: 3122 Location: Central Iowa, USA
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Posted: Mon Jul 04, 2011 2:58 pm Post subject: |
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Sounds like you may just need to replace the boot on the back of the transmission.
Not that expensive and easy to replace if you have it off of the bike. _________________ Ride safe.
1995 K1100LT 0302044
2017 FLHTK Ultra Limited
Garmin StreetPilot 2820
Garmin Zumo 550
Garmin Zumo XT
"One who does not ask questions is ashamed to learn" Danish proverb
1997 K1100LT 0302488(R.I.P.)
1997 R1100RT ZC62149(sold) |
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drikko Flying Brick Rider
Joined: 20 Nov 2009 Posts: 1966 Location: Brisbane, OZ
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Posted: Mon Jul 04, 2011 4:43 pm Post subject: |
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| BobZ(IL) wrote: | | Quote: | | F800GS fries clutches for breakfast |
Whoa, I may have to rethink my short-list of bikes to get if I win the lottery. |
Likewise although I've even been for a test ride on one and loved it! Rethink methinks.... _________________ K1100RS '97
Laverda RGS 1000 '84
Jim Young Trailer Sailer 5.7M WB
DISCLAIMER:- Anything I say may have been when I was drunk so please don't take it personally.
'Bigamy is having one wife/husband too many. Monogamy is the same.'
Oscar Wilde |
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