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michaelcurrin Flying Brick Rider
Joined: 01 Jun 2003 Posts: 329 Location: eastern NC
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Posted: Sat Oct 25, 2014 10:12 pm Post subject: drive shaft |
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Here's what exuberantly shifting into second did for me (and probably a little deferred maintenance)
Anyhow a couple questions
First where did this clip come from? It was loose in the swingarm.
Second, I'm trying to get the swingarm off. The left side pivot came out but I can't get the right to budge, according to my manual you take the three screws out and remove the pivot. It will rotate but not come out.
This is on my sidecar rig, when I got it it had a custom swingarm which did away with the paralever so I'm not really sure what all is different.
Thanks
Mike _________________ Mike Currin
20 BMW R1250RS
93 BMW K1100RS / EML Speed 2000
06 Ducati ST3
67 Triumph 650 chopper |
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Inge K. Flying Brick Rider
Joined: 30 Apr 2011 Posts: 458 Location: Norway
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Posted: Sun Oct 26, 2014 6:13 am Post subject: |
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I believe that the clip belongs to the front gaiter.
About the RHS pivot...I would Guess that it is dirt and/or corrosion on the
inside that is the reason to the problem...try to get a toothbrush in between
and clean out the dirt. |
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SugarHillCTD Site Admin

Joined: 10 Oct 2007 Posts: 4238 Location: Now in Eastern Pennsylvania
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Posted: Sun Oct 26, 2014 6:26 am Post subject: Re: drive shaft |
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| michaelcurrin wrote: | First where did this clip come from? It was loose in the swingarm.
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Mike, is that the snap ring that holds the front boot onto the swingarm?
See #2
As far as the right pivot- I would apply LOTS of heat to the casting around the pivot (think heat gun, not torch). Once it is really warm, apply cold to the pivot then try to move it.
I bolted a box end wrench to the center hole to use as a handle to pull it out.
Good luck!
John _________________ John & Cathy
'92 K100RS4V Pearl White SOLD
'04 K1200GT
IBA Several-SS1k, BBG, 50CC NYC to S.F. |
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michaelcurrin Flying Brick Rider
Joined: 01 Jun 2003 Posts: 329 Location: eastern NC
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Posted: Sun Oct 26, 2014 8:57 pm Post subject: |
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For some reason my fixed pivot pin does not have the hole in the center
Does the hole serve any purpose other than provide a way to remove the pin?
I'm thinking of drilling and tapping a hole in the center and using my slide hammer bearing puller on it. _________________ Mike Currin
20 BMW R1250RS
93 BMW K1100RS / EML Speed 2000
06 Ducati ST3
67 Triumph 650 chopper |
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Mike d Mad Brick Rider
Joined: 19 Feb 2010 Posts: 130 Location: Daventry UK
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Posted: Mon Oct 27, 2014 5:28 am Post subject: |
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BMW have a tool (21-6-660) which screws into a threaded hole in the centre of the OEM part. This is then used to extract and insert the fixed bearing. So tapping a hole and using a slide hammer should work a treat.
Mike |
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Stoked Steve Flying Brick Rider

Joined: 01 Sep 2004 Posts: 1402 Location: Virginia Beach, VA
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Posted: Tue Oct 28, 2014 7:49 pm Post subject: |
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Here's what mine looked like after I mangle removed it, with channel locks and a big ass flat blade screw driver, not pretty, i had to replace it.
The inside flat edge was marred up from I assume was the broken u-joint flailing about until I (thankfully) stopped on the roadside.
I feel your pain... _________________ Steve
Virginia Beach, VA
93 K1100RS Mystic Red SOLD
12 Suzuki DL650A VStrom |
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jimbenge Brick Rider
Joined: 04 Dec 2006 Posts: 43 Location: san diego ca
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Posted: Fri Dec 05, 2014 2:03 am Post subject: |
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Mike: I think what you have there is a steel busing, the stock ones are aluminum. I have a EML sidecar and they are steel. Is your rig an EML ? _________________ Jim Benge, San Diego, CA.
1995 K1100LT
1993 K1100RS & Getaway trailer
K100RT with 1985 EML sidecar & Kwik-Kamp Trailer
2006 Harley 1200R Sportster |
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michaelcurrin Flying Brick Rider
Joined: 01 Jun 2003 Posts: 329 Location: eastern NC
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Posted: Fri Dec 05, 2014 10:11 am Post subject: |
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It's an EML Speed 2000
I'm probably going back with an aluminum pivot.
My driveshaft is at Bruno's machine and repair for a rebuild, hopefully will have it back soon.
Mike _________________ Mike Currin
20 BMW R1250RS
93 BMW K1100RS / EML Speed 2000
06 Ducati ST3
67 Triumph 650 chopper |
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jimbenge Brick Rider
Joined: 04 Dec 2006 Posts: 43 Location: san diego ca
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Posted: Fri Dec 05, 2014 5:57 pm Post subject: |
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Mike: I had a driveshaft failure on my 93 K1100RS last year as well. Had to uhaul it over a thousand miles to get home (not cheap). when I took it apart I had the same problem you are having because the end of the pivot pin was beat to hell from the broken drive shaft, but because it was aluminum I was able to muscle it out. I ended up putting another one in as well as a drive shaft tube for $40 used. Good luck.......... _________________ Jim Benge, San Diego, CA.
1995 K1100LT
1993 K1100RS & Getaway trailer
K100RT with 1985 EML sidecar & Kwik-Kamp Trailer
2006 Harley 1200R Sportster |
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michaelcurrin Flying Brick Rider
Joined: 01 Jun 2003 Posts: 329 Location: eastern NC
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Posted: Mon Feb 09, 2015 2:25 pm Post subject: |
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Just a quick update on my drive shaft.
I managed to get the swingarm pivot out, drilled and tapped a nole in it and rigged a slide hammer to it. The end had been "mushroomed" by the drive shaft. It took a lot to get it out and the bearing was pretty much ruined by the time I got it apart. So I ended up rplacing both swingarm bearings.
I sent the shatf and final drive to Bruno's Machine and Repair
http://www.brunos.us/
He replaced the driveshaft with one he had on the shelf, also replaced the crown gear bearing and seal.
With the EML steel swingarm its a pain to get the drive shaft splines back together but I finally got it back together with some fresh black paint.
Then while I was there I used a spacer from Summit racing to space the wheel about 1/4 inch to the left, it had been slightly rubbing the swingarm.
Of course after that it touched the left side ABS mount. since the ABS is long gone I took the sawsall to it. (now feel like a television bike builder)
Just before the driveshaft broke I had bought an infrared thermometer to try to get some data on how hot the gas tank would get, to see if a fuel cooler would make any difference. I went ahead and added a cooler to the fuel return line.
Its mounted to the sidecar subframe.
Mike _________________ Mike Currin
20 BMW R1250RS
93 BMW K1100RS / EML Speed 2000
06 Ducati ST3
67 Triumph 650 chopper |
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SugarHillCTD Site Admin

Joined: 10 Oct 2007 Posts: 4238 Location: Now in Eastern Pennsylvania
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Posted: Tue Feb 10, 2015 6:53 am Post subject: |
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Mike,
Nice rehab. Looks like your 'car puts quite a load on your drivetrain
I have been thinking of a fuel cooler for a couple years. Wanting to have something warm to hot between my legs doesn't include a gas tank.  _________________ John & Cathy
'92 K100RS4V Pearl White SOLD
'04 K1200GT
IBA Several-SS1k, BBG, 50CC NYC to S.F. |
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Shoganai Biscuit Fluffer

Joined: 27 Apr 2005 Posts: 2234 Location: Culpeper,VA
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Posted: Thu Feb 12, 2015 3:32 am Post subject: |
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| michaelcurrin wrote: | Just a quick update on my drive shaft.
Just before the driveshaft broke I had bought an infrared thermometer to try to get some data on how hot the gas tank would get, to see if a fuel cooler would make any difference. I went ahead and added a cooler to the fuel return line.
[imghttp://images59.fotki.com/v543/photos/7/889707/13358869/IMGP0025-vi.jpg[/img]
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Want! _________________ 1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak
The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT
Nana korobi ya oki |
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Motodeux
Joined: 18 Feb 2011 Posts: 18
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Posted: Fri Feb 13, 2015 6:58 am Post subject: |
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Hi Shoganai,
not trying to hijack the thread!
Any news on your engine tuning developments yet? Keen to see the outcome of the of the different cams, etc! |
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Shoganai Biscuit Fluffer

Joined: 27 Apr 2005 Posts: 2234 Location: Culpeper,VA
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Posted: Fri Feb 13, 2015 7:56 am Post subject: |
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No. I moved and everything is in storage and may have to stay there until we build our home.
| Motodeux wrote: | Hi Shoganai,
not trying to hijack the thread!
Any news on your engine tuning developments yet? Keen to see the outcome of the of the different cams, etc! |
_________________ 1993 K1100RS aka The Shop Whore
1994 K1100RS aka Blue Streak
The long road is a rainbow and the pot of gold lies there.
So slip the chain and I'm off again,
You'll find me everywhere. I'm a Rover. - JT
Nana korobi ya oki |
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Ernie-NH Flying Brick Rider
Joined: 14 Oct 2009 Posts: 982 Location: Bristol, New Hampshire
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Posted: Fri Feb 13, 2015 8:26 am Post subject: |
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Good morning all….
Glad Mike is back "in business" the rehab looks great! Even though I would never own a sidecar, unless my dog asked me specifically,…and having sentiments akin to SugarHill's re " something hot between the legs"..(i.e.: not gasoline however ) that FUEL COOLER is the cats ass! WHERE did you find it Mike ??
Best regards all…ride safe….// Ernie in NH _________________ AMA,, American Deaf Bikers
Airhead Beemers Club
'11 G650gs
'95 K1100LT
'76 R100/7 |
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michaelcurrin Flying Brick Rider
Joined: 01 Jun 2003 Posts: 329 Location: eastern NC
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Posted: Fri Feb 13, 2015 10:30 am Post subject: |
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| Quote: | that FUEL COOLER is the cats ass! WHERE did you find it Mike ??
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Its actually an oil cooler I got from http://www.anplumbing.com/
and some left over braided stainless fuel lines from another project. I used the stainless because it looks good, probably not really required. Its been to chilly out to really get an idea of how well it willl work. This summer should tell the story.
| Quote: | | Even though I would never own a sidecar, unless my dog asked me specifically |
I felt like that until Jake, number two son, was born with cerebal palsey. I built a small trailer to carry his manual wheelchair.
Turns out sidecaars are great fun, I ended up selling my R80 because it never came out of the garage. The GB500 only comes out on "perfect"weather days.
Get! You'd just have to figure out the mounting with out the sidecar subframe right there handy in front of the motor. _________________ Mike Currin
20 BMW R1250RS
93 BMW K1100RS / EML Speed 2000
06 Ducati ST3
67 Triumph 650 chopper |
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